Increasing performance of planar inductors used in broadband applications

• US 7,126,443 B2
• Filed: 06/06/2003
• Issued: 10/24/2006
• Est. Priority Date: 03/28/2003
• Status: Expired due to Fees

• Current Assignee: MACOM Technology Solutions Holdings, Inc.
• Original Assignee: M/A-Com Eurotec BV (TE Connectivity Limited)
• Inventors: Keeney, Bill Allen, De Bhailis, Diedre Anne
• Primary Examiner(s): Pascal, Robert
• Assistant Examiner(s): GLENN, KIMBERLY E
• Application Number:
  US10/456,224
• Publication Number:
  US 20040189422A1
• Time in Patent Office: 1,236 Days
• Field of Search: 333/185, 333/175, 333/167
• US Class Current: 333/185
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H03H 2001/0078 comprising spiral inductor on a substrate
• CPC Class Codes: H03H 7/0115 comprising only inductors and capacitors H03H7/075, H03H7/09, H03H7/12, H03H7/13 take precedence
• CPC Class Codes: H03H 7/0123 comprising distributed impedance elements together with lumped impedance elements
• CPC Class Codes: H05K 1/165 incorporating printed inductors
• CPC Class Codes: H05K 2201/086 for inductive purposes, e.g. printed inductor with ferrite core
• CPC Class Codes: H05K 2201/09063 Holes or slots in insulating substrate not used for electrical connections
• CPC Class Codes: H05K 2203/171 Tuning, e.g. by trimming of printed components or high frequency circuits

Abstract

Increasing performance of planar inductors used in broadband applications is described. In one implementation, an apparatus includes a high Quality factor (Q) value spiral planar inductor etched directly into a printed circuit board. A ferrite structure is attached to the printed circuit board and located in proximity to the high Q value spiral planar inductor. The ferrite structure increases the Q of spiral planar inductors, but without the inconvenience and expense of a wire wound terroidal inductors. Various shaped ferrite structures may be used in conjuction with the spiral planar inductors. Additionally, in certain implementations, the ferrite structures are configured to rotate about axis permitting the inductors to be tuned, even after components have been installed on a printed circuit board.

Claims

1. An apparatus, comprising:

a printed circuit board;

a high Quality factor (Q) value spiral planar inductor etched directly into a said printed circuit board; and

a ferrite structure attached to the printed circuit board and located in proximity to the high Q value spiral planar inductor and mounted within a hole in said printed circuit board;

wherein said ferrite structure comprises a post portion mounted within said hole in said printed circuit board and a disk portion suspended from said post portion above said high Q value spiral planar inductor on said printed circuit board, said ferrite structure configured to rotate about an axis defined by said post.

2. The apparatus as recited in claim 1, wherein the ferrite structure increases the Q value of the high Q value spiral planar inductor.

3. The apparatus as recited in claim 1, wherein the disk portion is configured relative to the post such that the rotation of the ferrite structure alters the portion of the high Q spiral inductor above which the disk portion of the ferrite is suspended.

4. The apparatus as recited in claim 1 wherein a center of the disk portion is offset from a center of the post portion such that rotation of the ferrite about the axis of the post portion alters the portion of the high Q value spiral planar inductor above which the disk portion is suspended.

5. The apparatus of claim 1 wherein the hole and the post are positioned inside of the high Q value spiral planar inductor.

6. An apparatus, comprising:

a filter configured to operate in a broadband application, comprising;

a generally circular high Quality factor (Q) value spiral planar inductor etched directly into a printed circuit board;

a hole positioned within one or more layers of the printed circuit board; and

a ferrite structure positioned within at least a portion of the hole;

wherein the ferrite structure includes a post connected to a pedestal structure, wherein the post is configured to fit inside the hole and the pedestal structure is configured to reside outside the hole.

7. The apparatus as recited in claim 6, wherein the ferrite structure concentrates flux in the generally circular high Q value spiral planar inductor.

8. The apparatus as recited in claim 6, wherein the ferrite structure does not include wire wrappings.

9. The apparatus as recited in claim 6, wherein the ferrite structure includes a post and pedestal structure, wherein the post is configured to fit inside the hole and the pedestal structure is configured to reside outside the hole and over at least a portion of the generally circular high Q value spiral planar inductor.

10. The apparatus as recited in claim 6, wherein the ferrite structure includes a post and pedestal structure integrally connected to each other, wherein the post is a column configured to fit inside the hole and fasten the ferrite structure to the printed circuit board, and the pedestal structure is a disk shaped structure larger than the hole configured to extend over at least a portion of the generally circular high Q value spiral planar inductor.

11. The apparatus as recited in claim 6, wherein the ferrite structure includes a post and pedestal structure, wherein the post is configured to fit inside the hole and the pedestal structure is a disk shaped structure attached to the post and is larger than the hole.

12. The apparatus as recited in claim 6, wherein the ferrite structure includes a post and two pedestal structures attached to the post at opposite ends of the post, with the post positioned substantially inside the hole and the pedestal structures positioned outside the hole, wherein the pedestal structures are larger than the hole, thereby sandwiching at least a portion of the generally circular high Q value spiral planar inductor between the pedestal structures.

13. The apparatus as recited in claim 6, further including second and third holes through the printed circuit board, wherein the ferrite structure includes (i) a post and two pedestal structures attached to the post at opposite ends of the post with the post positioned inside the hole and the pedestal structures outside the hole;

and (ii) first and second end posts parallel to the post and perpendicular to the two pedestal structures, wherein the first end post passes through the second hole and the second end post passes through the third hole, the first and second end posts are both attached to the two pedestal structures such that the generally circular high Q value spiral planar inductor is sandwiched between the two pedestal structures and also sandwiched between the first and second posts, thereby substantially encasing the generally circular high Q value spiral planar inductor.

14. The apparatus as recited in claim 6, wherein the apparatus is a broadband interface module.

15. The apparatus as recited in claim 6, wherein the apparatus is a cable television module.

16. The apparatus as recited in claim 6, wherein the apparatus is an input and/or output filter.

17. The apparatus as recited in claim 6, wherein the apparatus is one of at least a diplexer, duplexer, and tri-plexer.

18. The apparatus as recited in claim 6, wherein the generally circular high Q value spiral planar inductor is elliptical in shape.

19. The apparatus as recited in claim 6 wherein a center of the pedestal is offset from a center of the post such that rotation of the ferrite about the axis of the post alters the portion of the high Q value spiral planar inductor above which the pedestal is suspended.

20. The apparatus of claim 19 wherein the hole and the post are positioned inside of the high Q value spiral planar inductor.

21. An apparatus, comprising:

a printed circuit board;

a filter, operable in a broadband communication interface application;

the filter comprising a high Quality factor (Q) value spiral planar inductor having generally circular conductive traces etched directly into the printed circuit board, wherein an outer most conductive trace wraps around inner conductive traces that form a spiral leading to an inner most conductive trace, wherein the inner most conductive trace wraps around a center portion of the inductor, the center portion having no conductive traces; and

a ferrite structure fastened to the printed circuit board and covering at least a portion the high Q value spiral inductor;

wherein the printed circuit board includes a hole passing through one or more layers of the printed circuit board, the hole positioned within the center portion of the high Q value spiral inductor, and the ferrite structure is fastened to the printed circuit board via the hole.

22. The apparatus as recited in claim 21, wherein the printed circuit board includes a hole passing through one or more layers of the printed circuit board and positioned within the center portion of the high Q value spiral inductor.

23. The apparatus as recited in claim 21, wherein the ferrite structure does not include wire wrappings.

24. The apparatus as recited in claim 21, wherein the printed circuit board includes a hole passing through one or more layers of the printed circuit board, the hole positioned within the center portion of the high Q value spiral inductor, and the ferrite structure includes a post that fits into the hole and provides a means to fasten the ferrite structure to the printed circuit board.

25. The apparatus as recited in claim 21, wherein the printed circuit board includes a hole passing through one or more layers of the printed circuit board and positioned within the center portion of the high Q value spiral inductor, and the ferrite structure includes a post that fits into the hole and provides a means to fasten the ferrite structure to the printed circuit board, the post having a smaller diameter than the hole.

26. The apparatus as recited in claim 21, wherein the ferrite structure includes a pedestal structure, wherein the pedestal structure is configured to cover at least the portion of the high Q value spiral inductor.

27. The apparatus as recited in claim 21, wherein the ferrite structure includes a post and pedestal structure integrally connected to each other, wherein the post is a column configured to fit inside a hole located through the printed circuit board and positioned within the center portion, and the pedestal structure is a disk shaped structure larger than the hole configured to fit over at least a portion of the high Q value spiral planar inductor.

28. The apparatus as recited in claim 27 wherein a center of the pedestal is offset from a center of the post such that rotation of the ferrite about the axis of the post alters the portion of the high Q value spiral planar inductor above which the pedestal portion is suspended.

29. The apparatus of claim 28 wherein the hole and the post are positioned inside of the high Q value spiral planar inductor.

30. The apparatus as recited in claim 21, wherein the ferrite structure includes a post and two pedestal structures attached to the post at opposite ends of the post, with the post positioned substantially inside a hole located through the printed circuit board and positioned within the center portion, the pedestal structures positioned outside the hole and parallel to each other sandwiching at least a portion of the high Q value spiral planar inductor between them.

31. The apparatus as recited in claim 21, wherein the generally circular conductive traces form an ellipse.

32. The apparatus as recited in claim 21, wherein the conductive traces are spaced apart from each other.

33. The apparatus as recited in claim 21, wherein the filter comprises a plurality of the high Quality factor (Q) value spiral planar inductors.

34. A diplexer, comprising:

a high pass filter and lower pass filter each comprising at least one high Quality factor (Q) value spiral planar inductor etched onto a printed circuit board;

wherein the high Q value spiral planar inductor includes conductive traces etched directly into the printed circuit board forming an ellipse, wherein an outer most conductive trace wraps around inner conductive traces that form a spiral leading to an inner most conductive trace, wherein the inner most conductive trace wraps around a center portion of the inductor, the center portion having no conductive traces and bearing a hole, the high Q value spiral planar inductor further including a ferrite structure mounted to the printed circuit board, wherein the ferrite structure includes a post connected to a pedestal structure, and wherein the post is configured to fit inside the hole and the pedestal structure is configured to reside outside the hole.

35. A ferrite structure, comprising:

a pedestal structure; and

a post perpendicular to and connected to the pedestal structure, both the pedestal and post composed of a ferromagnetic material, wherein the ferrite structure is for use specifically with a high Quality factor (Q) value spiral planar inductor etched directly into a printed circuit board, wherein the center of the pedestal is offset from the center of the post.

36. The ferrite structure as recited in claim 35, wherein the pedestal structure and the post are integrally connected to each other.

37. The ferrite structure as recited in claim 35, wherein the pedestal structure includes a hole to engage the post when the post is inserted in the hole thereby attaching the pedestal structure to the post.

38. The ferrite structure as recited in claim 35, wherein the pedestal structure is configured as a disk and includes a hole to engage the post when the post is inserted in the hole, the hole offset from a center point of the disk.

39. The ferrite structure as recited in claim 35, further including an opposing pedestal structure connected to the post opposite and parallel to the pedestal structure, wherein the pedestal structure, post and opposing pedestal structure collectively form a bobbin-shaped structure.