Cascade fiber-optic grating-based sensor apparatus and method

• US 7,127,132 B1
• Filed: 03/08/2004
• Issued: 10/24/2006
• Est. Priority Date: 03/08/2004
• Status: Active Grant

• Current Assignee: HOWL Technologies Incorporated
• Original Assignee: IFOS, Inc.
• Inventors: Moslehi, Behzad, Chau, Kelvin K.
• Primary Examiner(s): Doan, Jennifer
• Application Number:
  US10/795,693
• Time in Patent Office: 960 Days
• Field of Search: 385/12, 385/15, 385/31, 385/37
• US Class Current: 385/12
• CPC Class Codes: G01D 5/35303 using a reference fibre, e.g. interferometric devices
• CPC Class Codes: G01D 5/35383 using multiple sensor devices using multiplexing techniques
• CPC Class Codes: G01L 1/246 using integrated gratings, e.g. Bragg gratings
• CPC Class Codes: G02B 6/2932 comprising a directional router, e.g. directional coupler, circulator

Abstract

A fiber optic sensor system includes a plurality m of sensor segments, each sensor segment further comprising a plurality n of sensor gratings for making measurements. Each sensor grating of the sensor segment operates within a unique wavelength channel, such that a plurality m of sensor segments have m sensors in each wavelength channel, and n wavelength channels, for a total of m*n sensors. A broadband optical source is gated for a duration of time which enables all of the sensors on a sensor segment to reflect optical energy corresponding to their measurement, but not long enough to receive reflected optical energy from more than one sensor on a single wavelenghth channel. In this manner, n wavelength channels of measurement can be time-multiplexed to measure m*n sensors.

Claims

1. A fiber-optic sensor system comprising:

an optical fiber having a plurality n of sensor gratings applied sequentially to said fiber, said fiber and sensor gratings forming a sensor segment, said sensor segment having a first end and a second end, each said sensor grating operating within a unique wavelength channel;

a series sensor formed from a plurality m of said sensor segments, each said sensor segment having a said first end of one sensor coupled to said second end of another said sensor segment forming a series string having an bi-directional end and an unused end;

a pulsed source of broadband optical energy applied to said series sensor bi-directional end, said energy reflecting back to said series sensor bi-directional end, being removed, and applied to a wavelength measurement system where a plurality of said sensor gratings provide a plurality of optical responses with only one response per said wavelength channel,

where said pulsed source of broadband energy is limited in duration such that each sensor responds in a unique said wavelength channel.

2. The measurement system of claim 1 where said sensor segment can detect said plurality n of simultaneous wavelength channels.

3. The measurement system of claim 1 where said wavelength measurement system comprises:

said broadband optical source coupled to a first splitter, said first splitter having a sensor port, a measurement port, and a source port coupled to said broadband source, said first splitter coupling optical power from said broadband source to said series sensor bi-directional end, and coupling optical power from said series sensor bi-directional end to said measurement port;

a second splitter having an input port, a comparison port, and a reference port, optical power applied to said input port splitting between said comparison port and said reference port, said second splitter input port coupled to said first splitter measurement port;

a sine filter having an input port and an output port, the transfer function of said sine filter being an attenuation function which varies periodically over a range of wavelengths, said sine filter coupled to said second splitter comparison port;

a reference WDM filter and a comparison WDM filter, each said WDM filter having an input port and a plurality said n of output ports, each said output port responsive to a wavelength associated with each said n sensor, said comparison WDM filter input coupled to said sine filter output, and said reference WDM filter input coupled to said second splitter reference port;

a plurality said n of detector pairs, each said detector pair coupled to said reference WDM filter output port and said comparison WDM filter output port and providing a reference output and comparison output for each said sensor;

a controller coupled to each said n plurality of detector pairs, converting a reference output and comparison output into an associated sensor measurement for each said n plurality of detector pairs.

4. The measurement system of claim 3 where said measurement system said first coupler is an optical circulator.

5. The measurement system of claim 1 where one of said sensor gratings is an identifier grating indicating a position on said sensor segment.

6. The measurement system of claim 5 where said identifier grating is positioned at the end of said sensor segment.

7. The measurement system of claim 1 where the number of sensor gratings on each said sensor segment is said n.

8. The measurement system of claim 1 where said broadband optical source said pulse duration is less than the time required for the leading edge of optical energy from said broadband source to pass through one of said sensor segments.

9. The measurement system of claim 1 where said broadband optical source said duration is less than the time required for the leading edge of optical energy from said broadband source to pass through the shortest of said sensor segments forming said series sensor.

10. The measurement system of claim 1 where said controller has provision for simultaneously detecting said n wavelength channels, and said sensor segment has up to n sensor gratings.

11. The measurement system of claim 1 where said controller has provision for simultaneously detecting said n wavelength channels, with no more than one said wavelength channel providing a response at any given time.

12. The measurement system of claim 1 where said broadband optical source sends a characterization pulse to determine the number of sensor segments in the sensor string.

13. The measurement system of claim 1 where after said characterization pulse is sent and said number of sensor segments is determined, said broadband pulse is sent with a duration less than the optical length of one said sensor segment, and a repetition period greater than the optical length of the entire said series sensor.

14. The measurement system of claim 1 where said characterization pulse includes an interval where no optical energy is being sent by any source or reflected by any said sensor.

15. The measurement system of claim 14 where said interval where no optical energy is sent or reflected is used to perform a detector offset calibration.

16. The measurement system of claim 1 where said broadband source is a coherent source having a coherent distance, and any two said sensors in a single said measurement channel are separated by a distance greater than half said coherent distance.

17. The measurement system of claim 1 where said plurality of sensor gratings includes at least one sensor grating with a reflectivity in the range 1% to 5%, and no greater than one said sensor grating in each said sensor segment is operating in said wavelength channel.

18. The measurement system of claim 1 where said plurality of sensor gratings includes at least two sensor segments having gratings operating within a given said wavelength channel, and said sensor gratings optical responses are exclusive within the same wavelength within said wavelength channel over a measurement range.

19. The measurement system of claim 1 where said plurality of sensor gratings have substantially uniform reflectivity.

20. The measurement system of claim 1 where said plurality of sensor gratings have reflectivities which result in uniform signal to noise ratio for each said sensor grating as measured at said series sensor bi-directional end.

21. A fiber-optic sensor system comprising:

a series sensor, said series sensor comprising m sensor segments, each of said m sensor segments comprising a plurality n of sensor gratings applied to a single fiber, said series sensor having a single port, said series sensor port returning optical energy in a wavelength unique to each said n sensor grating when optical energy is applied to said single port;

a sensor controller comprising;

a broadband optical source coupled to a first splitter device, said first splitter device having a sensor port, a measurement port, and a source port coupled to said broadband source, said first splitter device coupling optical power from said broadband source to said sensor port, and coupling optical power from said sensor port to said measurement port;

a second splitter having an input port, a comparison port, and a reference port, optical power applied to said input port splitting between said comparison port and said reference port, said second splitter input port coupled to said first splitter device measurement port;

a sine filter having an input port and an output port, the transfer function of said sine filter being an attenuation function which varies periodically over a range of wavelengths, said sine filter coupled to said second splitter comparison port;

a reference WDM filter and a comparison WDM filter, each said WDM filter having an input port and a plurality said n of output ports, each said output port responsive to a wavelength associated with each said n sensor, said comparison WDM filter input coupled to said sine filter output, and said reference WDM filter input coupled to said second splitter reference port;

a plurality said n of detector pairs, each said detector pair coupled to said reference WDM filter output port and said comparison WDM filter output port and providing a reference output and comparison output for each said sensor;

a controller coupled to each said n plurality of detector pairs, converting a reference output and comparison output into an associated sensor measurement for each said n plurality of detector pairs;

where said broadband optical source is providing optical energy for a duration less than the optical length of one of said sensor segments.

22. The fiber-optic sensor system of claim 21 where said first splitter device is an optical splitter having a pair of first ports and a pair of second ports, optical energy coupled to either of said splitter first ports dividing evenly into said pair of second ports, and energy coupled to either of said splitter second ports dividing evenly between said splitter first ports.

23. The fiber-optic sensor system of claim 21 where said first splitter device is an optical circulator having said source port, said sensor port, and said measurement port, said source port coupling energy to said sensor port, and energy applied to said sensor port coupled to said measurement port.

24. The fiber-optic sensor system of claim 22 or 23 where the optical energy removed from at least one of said second ports is at least 3 db lower than the optical energy applied to said first port.

25. The fiber-optic sensor system of claim 22 or 23 where the optical energy removed from at least one of said first ports is at least 3 db lower than the optical energy applied to said second port.

26. The fiber-optic sensor system of claim 22 or 23 where said first splitter is an optical circulator having a first port for the introduction of optical energy, a second port for the introduction of optical energy, said second port also removing optical energy applied to said first port, and a third port for removal of optical energy applied to said second port.

27. The fiber-optic sensor system of claim 22 or 23 where the optical path loss from said first port to said second port is less than 3 db.

28. The fiber-optic sensor system of claim 22 or 23 where the optical path loss from said second port to said third port is less than 3 db.

29. A method for measuring a plurality of sensor gratings formed on a single optical fiber where each said sensor grating is operating uniquely within one of n wavelength channels, the number of wavelength channels of said fiber being from 2 to n, such that there are at least two said sensor gratings operating within one of said wavelength channels, said plurality of sensor gratings having a bi-directional end and an unused end, said method having two steps:

a first step of characterizing said plurality of sensor gratings by sending a single optical pulse to said bi-directional end and counting the return optical signals from each said m sensor grating until no further signals are detected, thereby determining said m;

a second step of applying a chain of optical pulses to said bi-directional end, each said optical pulse having a duration which is shorter than the time required for said optical signal to propagate from a sensor in one said wavelength channel to the next sensor in the same said wavelength channel, thereby determining in succession the wavelengths of each sensor in each said wavelength channel.

30. The method of claim 29 where said second step includes converting said measured wavelengths into a strain or a temperature.

31. The method of claim 29 where said second step said chain of optical pulses are separated by an interval of time determined from said first step.

32. The method of claim 29 where said second step includes measuring said n wavelength channels simultaneously.

33. The method of claim 29 where said second step includes said chain of optical pulses is separated by a time interval which is derived from said first step.

34. The method of claim 29 where said chain of optical pulses is separated by a time interval which is greater than the time required for the last said sensor to respond to said optical pulse.

35. The method of claim 29 where said chain of optical pulses has a uniform period.

36. The method of claim 29 where said first step includes determining the number n of wavelength channels in use by any said sensor grating.

37. The method of claim 29 where at least one said sensor grating is measuring a temperature.

38. The method of claim 29 where at least one said sensor grating is measuring a strain.