Fiber reinforced polymer composite bridge deck of tubular profile having vertical snap-fit connection

• US 7,131,161 B2
• Filed: 03/22/2005
• Issued: 11/07/2006
• Est. Priority Date: 09/06/2004
• Status: Expired due to Fees

• Current Assignee: Sung Woo Lee
• Original Assignee: Sung Woo Lee
• Inventors: Lee, Sung Woo
• Primary Examiner(s): ADDIE, RAYMOND W
• Application Number:
  US11/086,951
• Publication Number:
  US 20060048311A1
• Time in Patent Office: 595 Days
• Field of Search: 404/29, 404 34- 40, 404 17- 20, 404 44- 46, 404/47, 404/50, 404/55, 404/57, 405 17- 20, 14/73, 14/731, 14/771
• US Class Current: 14/73
• CPC Class Codes: E01D 19/125 Grating or flooring for bridges waterproofing thereof E01D19/083; floors in general E04B5/00
• CPC Class Codes: E01D 2101/40 Plastics

Abstract

A fiber reinforced polymer composite deck module is used to form a deck constructed by assembling the deck modules. The deck module comprising an upper plate having an upper extension at its one side, a lower plate having a lower extension at its one side opposite to the side of the upper plate, and an interlink plate therebetween, forming therein a plurality of divisional portions of polygonal tubular cross-sectional shape, wherein at one side, including a first interlocking piece protruded downward at the end of the extension of the upper plate and a second interlocking piece protruded downward at a lower outer surface of the interlink plate, and at the other side, including a third interlocking piece protruded upward at an upper outer surface of the interlink plate and a fourth interlocking piece protruded upward at the end of the extension of the lower plate, wherein upon assembling the deck modules with each other, the first and second interlocking pieces of one module are detachably and mechanically snap-fit coupled to the third and fourth interlocking pieces, respectively, of the other module, and wherein the interlocking pieces coupled to each other have protrusions with a shape corresponding to each other for mutual mechanical engagement so that neighboring deck modules are detachably and mechanically snap-fit coupled in a vertical direction to each other to form a deck.

Claims

1. A fiber reinforced polymer composite deck module comprising:

an upper plate having an upper extension at one side, a lower plate having a lower extension at one side opposite to the side of the upper plate, and a web disposed between the upper and lower plates to form a plurality of divisional portions of polygonal tubular cross-sectional shape between the upper and lower plates,

wherein at one side, a first interlocking piece protrudes downward at the end of the extension of the upper plate and a second interlocking piece protrudes downward at a lower outer surface of the web, and at the other side, a third interlocking piece protrudes upward at an upper outer surface of the web and a fourth interlocking piece protrudes upward at the end of the extension of the lower plate,

wherein the first interlocking piece is disposed further from the web than the second interlocking piece and the fourth interlocking piece is disposed further from the web than the third interlocking piece,

wherein upon assembling the deck modules with each other, the first and the second interlocking pieces of one module are detachably and mechanically snap-fit coupled to the third and the fourth interlocking pieces of another module, and

wherein the interlocking pieces coupled to each other have protrusions with a shape corresponding to each other configured for mutual mechanical engagement so that neighboring deck modules are detachably and mechanically snap-fit coupled in a vertical direction to each other to form a deck.

2. A fiber reinforced polymer composite deck module as claimed in claim 1, wherein at an inner side of the end of the upper extension, a supporting portion protrudes configured to support the leading end of the third interlocking piece from the back of the third interlocking piece, and at an inner side of the end of the lower extension, a recess is formed so that another supporting portion protrudes configured to support the leading end of the second interlocking piece from the back of the second interlocking piece when the second and the fourth interlocking pieces are coupled to each other, whereby the interlocking pieces are coupled through increasing a resistance force against a horizontal direction.

3. A fiber reinforced polymer composite deck module as claimed in claim 2, further comprising a curve transition connector at the other side of the deck module in order to be used to construct a curved portion of the deck,

wherein the curve transition connector has interlocking pieces provided at both faces of a web,

wherein at one face of the web, a fifth interlocking piece protrudes upward at the upper side of the web so that a gap with a certain width is formed between the fifth interlocking piece and the web, and at the lower side of the web, a lower horizontal extension extends horizontally and has a sixth interlocking piece protruding upward at its end,

wherein at the other face of the web, the first and the second interlocking pieces configured to be respectively coupled to the coupling protrusions of the deck module are provided, and

wherein the curved portion of the deck is constructed by coupling and assembling the first and the second interlocking pieces of the curve transition connector to the interlocking pieces provided at the other side of the deck module and by coupling and assembling the fifth and the sixth interlocking pieces of the curve transition connector to the fifth and the sixth interlocking pieces of another curve transition connector.

8. The fiber reinforced polymer composite deck module as claimed in claim 1, wherein the first, second, third and fourth interlocking pieces extend in a direction substantially parallel to a longitudinal direction of the deck module.

9. The fiber reinforced polymer composite deck module as claimed in claim 1, wherein the first, second, third and fourth interlocking pieces protrude downward and upward, respectively, in a direction substantially perpendicular to a longitudinal direction of the deck module.

10. The fiber reinforced polymer composite deck module as claimed in claim 1, wherein the web comprises at least a first web member, a second web member and a third web member disposed between the upper and lower plates within the deck module and the plurality of divisional portions of polygonal tubular cross-sectional shape are delimited by the first web member, the second web member and the third web member, the upper plate and the lower plate.

4. A bridge deck constructed by assembling fiber reinforced polymer composite deck modules side by side,

wherein each deck module comprises an upper plate having an upper extension at one side, a lower plate having a lower extension at one side opposite to the side of the upper plate, and an web disposed between the upper and lower plates to form a plurality of divisional portions of polygonal tubular cross-sectional shape between the upper and lower plates,

wherein each deck module includes, at one side, a first interlocking piece protruding downward at the end of the extension of the upper plate and a second interlocking piece protruding downward at a lower outer surface of the web, and at the other side, a third interlocking piece protruding upward at an upper outer surface of the web and a fourth interlocking piece protruding upward at the end of the extension of the lower plate,

wherein the first interlocking piece is disposed further from the web than the second interlocking piece and the fourth interlocking piece is disposed further from the web than the third interlocking piece,

wherein upon assembling the deck modules with each other, the first and the second interlocking pieces of one module are detachably and mechanically snap-fit coupled to the third and the fourth interlocking pieces, respectively, of another module, and

wherein the interlocking pieces have protrusions with a shape corresponding to each other configured for mutual mechanical engagement so that a deck module is detachably and mechanically snap-fit coupled in a direction perpendicular to the upper plate to a neighboring deck module to form the deck.

5. A bridge deck as claimed in claim 4, wherein at an inner side of the end of the upper extension of the deck module, a supporting portion protrudes configured to support the leading end of the third interlocking piece from the back of the third interlocking piece, and at an inner side of the end of the lower extension of the deck module, a recess is formed so that another supporting portion protrudes configured to support the leading end of the second interlocking piece from the back of the second interlocking piece when the second and the fourth interlocking pieces are coupled to each other, whereby the interlocking pieces are coupled through increasing a resistance force against a horizontal direction.

6. A bridge deck as claimed in claim 4, further comprising a first and a second transition connector at the sides of the deck modules, respectively,

wherein the transition connector has interlocking pieces provided at both faces of a vertical web,

wherein at one face of the web, a fifth interlocking piece protrudes upward at the upper side of the web so that a gap with a certain width is formed between the fifth interlocking piece and the web, and at the lower side of the web, a lower horizontal extension extends horizontally and has a sixth interlocking piece protruding upward at its end,

wherein at the other face of the web of the first transition connector, the first and the second interlocking pieces configured to be respectively coupled to the coupling protrusions of the deck module are provided so that the first and the second interlocking pieces of the first transition connector are respectively coupled to the interlocking pieces provided at the other side of the deck module,

wherein at one side of the neighboring deck module, a second transition connector is coupled, the second transition connector having the same construction as that of the first transition connector except it being coupled to the deck module in a state of being turned upside down in comparison with the first transition connector,

wherein when the transition connectors are coupled to the deck modules, respectively, the deck modules are coupled in a slightly tilted position to each other to form a curved portion of the deck, and at an inner side of the curved portion of the deck, a sixth interlocking piece of the second transition connector is coupled to the fifth interlocking piece of the first transition connector so that the sixth interlocking piece of the second transition connector is installed to contact the outer side face of the web of the first transition connector, thereby forming an inner space between the sixth interlocking piece of the second transition connector and the fifth interlocking piece of the first transition connector,

wherein the fifth interlocking piece of the second transition connector is coupled to the sixth interlocking piece of the first transition connector so that the sixth interlocking piece of the first transition connector contacts the outer side face of the web of the second transition connector, thereby forming an inner space between the fifth interlocking piece of the second transition connector and the sixth interlocking piece of the first transition connector,

wherein at an outer side of the curved bridge, the sixth interlocking piece of the second transition connector and the fifth interlocking piece of the first transition connector are coupled to each other, forming an open space between the sixth interlocking piece of the second transition connector and the web of the first transition connector,

wherein the fifth interlocking piece of the second transition connector and the sixth interlocking piece of the first transition connector are coupled to each other, forming an open space between the sixth interlocking piece of the first transition connector and the web of the second transition connector, and

wherein fixing wedge members are inserted into the open spaces, each member having a shape corresponding to that of the corresponding open space and extending laterally, thereby maintaining a coupled structure of the interlocking pieces.

7. A bridge deck as claimed in claim 6, wherein the fixing wedge members are inserted into the inner spaces, the member having a shape corresponding to that of the inner spaces.