High density combined cycle power plant process

• US 7,131,259 B2
• Filed: 09/21/2004
• Issued: 11/07/2006
• Est. Priority Date: 08/31/1998
• Status: Expired due to Fees

• Current Assignee: William S. Rollins III
• Original Assignee: William S. Rollins III
• Inventors: Rollins, William S. III
• Primary Examiner(s): Casaregola, Louis J.
• Application Number:
  US10/946,347
• Publication Number:
  US 20050150230A1
• Time in Patent Office: 777 Days
• Field of Search: 60/391.82, 122/7.R, 122/7.B
• US Class Current: 60/39.182
• CPC Class Codes: F01K 23/105 Regulating means specially adapted therefor
• CPC Class Codes: F01K 23/106 with water evaporated or preheated at different pressures in exhaust boiler
• CPC Class Codes: Y02E 20/14 Combined heat and power generation [CHP]
• CPC Class Codes: Y02E 20/16 Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]
• CPC Class Codes: Y02P 80/15 On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply

Abstract

A process for increasing the specific output of a combined cycle power plant and providing flexibility in the power plant rating, both without a commensurate increase in the plant heat rate, is disclosed. The present invention demonstrates that the process of upgrading thermal efficiencies of combined cycles can often be accomplished through the strategic use of additional fuel and/or heat input. In particular, gas turbines that exhaust into HRSGs, can be supplementally fired to obtain much higher steam turbine outputs and greater overall plant ratings, but without a penalty on efficiency. This method by and large defines a high efficiency combined cycle power plant that is predominantly a Rankine (bottoming) cycle. Exemplary embodiments of the present invention include a load driven by a topping cycle engine, powered by a topping cycle fluid which exhausts into a heat recovery device.

Claims

1. A combined cycle power plant system comprising:

two gas turbines configured to produce shaft work and exhaust gas;

two supplementary fired heat recovery steam generators associated with respective said gas turbines, said heat recovery steam generators being configured to receive feedwater and to generate steam at predominantly a single pressure level using heat from said exhaust gas and from supplemental firing;

a steam turbine configured to receive said steam from respective said heat recovery steam generators and to produce shaft work, wherein the operational ratio of the rated output of said steam turbines to said gas turbines (ST/GT) is at least about 0.75; and

a control configured to control at least one of supplemental firing of said heat recovery steam generator and flow of said feedwater such that a balance is maintained between exhaust gas flow and feedwater flow.

2. The combined cycle power plant system of claim 1 wherein each of said heat recovery steam generators is configured to be substantially continuously fired.

3. The combined cycle power plant system of claim 1 further comprising parallel feedwater loops configured to divert said feedwater from respective said heat recovery steam generators and configured to preheat said feedwater in said parallel feedwater loop using steam turbine extraction steam.

4. The combined cycle power plant system of claim 1 wherein said control is configured to control at least one of supplemental firing and flow of feedwater such that a ratio of mass flow through said heat recovery steam generators of said feedwater to mass flow through said heat recovery steam generators of said exhaust gas is substantially equal to a ratio of heat capacity of said exhaust gas to heat capacity of said feedwater.

5. The combined cycle power plant system of claim 1 wherein said heat recovery steam generators include a high pressure evaporator, and wherein said control is configured to control at least one of supplemental firing and flow of feedwater such that said feedwater flow downstream of said high pressure evaporator is nominally about four times said exhaust gas flow.

6. The combined cycle power plant system of claim 1 wherein said heat recovery steam generators are single pressure level heat recovery steam generators.

7. The combined cycle power plant system of claim 1 wherein said heat recovery steam generators are multiple pressure level heat recovery steam generators configured to be operated at predominantly a single pressure level.