Drilling with concentric strings of casing

• US 7,131,505 B2
• Filed: 02/22/2005
• Issued: 11/07/2006
• Est. Priority Date: 12/30/2002
• Status: Expired due to Fees

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Inventors: Galloway, Gregory G., Brunnert, David J.
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): Stephenson, Daniel P.
• Application Number:
  US11/063,459
• Publication Number:
  US 20050133274A1
• Time in Patent Office: 623 Days
• Field of Search: 175/412, 175/382, 175/383, 175/327, 175/171, 175/22, 175/57, 175/257, 175/262, 166/380, 405/253
• US Class Current: 175/383
• CPC Class Codes: E21B 17/07 Telescoping joints for varying drill string lengths; Shock absorbers
• CPC Class Codes: E21B 7/20 Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes

Abstract

The present invention provides a method and apparatus for setting concentric casing strings within a wellbore in one run-in of a casing working string. In one aspect of the invention, the apparatus comprises a drilling system comprising concentric casing strings, with each casing string having a drill bit piece disposed at the lower end thereof. The drill bit pieces of adjacent casing strings are releasably connected to one another. In another aspect of the invention, a method is provided for setting concentric casing strings within a wellbore with the drilling system. In another aspect of the invention, the releasably connected drill bit pieces comprise a drill bit assembly.

Claims

1. A drill bit assembly for setting concentric casing strings within a wellbore, comprising:

drill bit pieces which are releasably connected to one another, wherein a first force required to release a first connection between outermost ones of the drill bit pieces is weaker than a second force required to release a second connection between innermost ones of the drill bit pieces,

wherein the innermost ones of the drill bit pieces define a smaller outer diameter than the outermost ones of the drill bit pieces,

wherein the innermost ones of the drill bit pieces are configured to enable drilling of a smaller diameter hole corresponding to the smaller outer diameter of the innermost ones of the drill bit pieces once the first connection is released.

2. The drill bit assembly of claim 1, wherein the drill bit pieces comprise cutting structures disposed on lower and outer ends of the drill bit pieces.

3. The drill bit assembly of claim 1, wherein the connections are shearable connections.

4. The drill bit assembly of claim 3, wherein the shearable connection comprises weight sheared pins.

5. The drill bit assembly of claim 1, further comprising perforations located within at least one of the drill bit pieces for allowing fluid flow to communicate between inside and outside a working string.

6. A drill bit assembly, comprising:

a first drill bit piece defining an initial outer diameter for drilling a first hole corresponding to the outer diameter of the first drill bit piece;

a second drill bit piece which is releasably connected to the first drill bit piece, wherein a first force is required to release a first connection between the first and second drill bit pieces, the second drill bit piece configured to enable drilling of a second hole smaller in diameter than the first hole once the first connection is released; and

a third drill bit piece which is releasably connected to the second drill bit piece, wherein a second force greater than the first force is required to release a second connection between the second and third drill bit pieces, the third drill bit piece configured to enable drilling of a third hole smaller in diameter than the second hole once the second connection is released.

7. The drill bit assembly of claim 6, wherein the drill bit pieces comprise cutting structures disposed on lower and outer ends of the drill bit pieces.

8. The drill bit assembly of claim 6, wherein the connections are shearable connections.

9. The drill bit assembly of claim 8, wherein the shearable connections comprise weight sheared pins.

10. The drill bit assembly of claim 6, further comprising perforations located within at least one of the drill bit pieces for allowing fluid flow to communicate between inside and outside a working string.

11. The drill bit assembly of claim 6, wherein the first and second connections are releasable by the first and second forces that are longitudinal forces.

12. The drill bit assembly of claim 6, wherein the first and second connections are releasable by the first and second forces that are longitudinal forces from a working string that the drill bit assembly is disposed on.

13. The drill bit assembly of claim 6, wherein the drill bit pieces are disposed concentrically within one another.

14. The drill bit assembly of claim 6, wherein one of the connections is a lockable mechanism.

15. The drill bit assembly of claim 6, wherein one of the connection is selectively actuatable from a surface of the wellbore while the drill bit assembly is disposed in the wellbore.

16. The drill bit assembly of claim 6, further comprising perforations located within the third drill bit piece for allowing fluid flow from inside a working string to exit the drill bit assembly.

17. The drill bit assembly of claim 6, wherein the third drill bit piece has a connection end for coupling the drill bit assembly to a working string.