Electromechanical keeper

• US 7,131,673 B2
• Filed: 04/14/2003
• Issued: 11/07/2006
• Est. Priority Date: 04/14/2002
• Status: Active Grant

• Current Assignee: Southco Incorporated (South Chester Tube Company)
• Original Assignee: Southco Incorporated (South Chester Tube Company)
• Inventors: Morgan, Clive Anthony, Cherry, Hitesh
• Primary Examiner(s): ESTREMSKY, GARY WAYNE
• Application Number:
  US10/413,793
• Publication Number:
  US 20030227181A1
• Time in Patent Office: 1,303 Days
• Field of Search: 292/341.15, 292/341.16, 292/340, 292/201
• US Class Current: 292/341.16
• CPC Class Codes: E05B 47/0047 Striker rotating about an axis parallel to the wing edge
• CPC Class Codes: Y10T 292/696 With movable dog, catch or striker
• CPC Class Codes: Y10T 292/699 Motor controlled

Abstract

An electromechanical keeper is disclosed that includes a base plate adapted for being mounted to a flat surface, a catch member pivotally supported by the base plate, and a solenoid having a solenoid shaft. The catch member is adapted to engage the pawl of a latch when the catch member is the closed position and the catch member is not engageable by the latch pawl when the catch member is in the open position. The solenoid shaft engages a cavity or bore in the catch member to retain the catch member in the closed position. The solenoid shaft disengages from the cavity or bore in the catch member to allow the catch member to rotate to the open position when the solenoid is energized.

Claims

1. An electromechanical keeper comprising:

a base plate adapted for being mounted to an underlying surface;

a catch member pivotally supported by said base plate, said catch member being movable between open and closed positions, said catch member being adapted to engage a latch pawl of a latch when said catch member is in said closed position and said catch member not being engageable by the latch pawl when said catch member is in said open position, said catch member having a cavity, said cavity in said catch member having an opening, said catch member having an extension that has a surface that is flush with said opening of said cavity in said catch member; and

a solenoid supported by said base plate, said solenoid having a solenoid shaft that is movable from an extended position to a retracted position responsive to said solenoid being energized, said solenoid shaft engaging said cavity in said catch member to thereby retain said catch member in said closed position when said solenoid shaft is in said extended position, said solenoid shaft being disengaged from said cavity in said catch member such that said catch member is free to move from said closed position to said open position when said solenoid shaft is in said retracted position,

wherein said extension functions to prevent said solenoid shaft from interfering with pivotal movement of said catch member toward said closed position,

wherein said catch member moves pivotally about an axis of rotation, said solenoid shaft has a longitudinal axis, and said axis of rotation of said catch member is parallel to said longitudinal axis of said solenoid shaft,

wherein the electromechanical keeper further comprises a receptacle adapted to matingly receive a matching jack for the connection of control signal lines using the matching jack to thereby provide control signals to said solenoid, and

wherein said catch member is in the shape of a rectangular parallelepiped having an elongated cylinder joined to it, said elongated cylinder and said rectangular parallelepiped each having a longitudinal axis, said elongated cylinder being joined to said rectangular parallelepiped with said longitudinal axis of said rectangular parallelepiped being parallel to said longitudinal axis of said elongated cylinder.

2. The electromechanical keeper according to claim 1, further comprising a compression spring that acts to bias said solenoid shaft toward said extended position.

3. The electromechanical keeper according to claim 1, further comprising a torsion spring, said torsion spring biasing said catch member toward said closed position.

4. The electromechanical keeper according to claim 1, further comprising a pivot pin passing through a bore in said catch member to thereby pivotally connect said catch member to said base plate.

5. The electromechanical keeper according to claim 1, wherein said rectangular parallelepiped forms a pawl-engaging portion of said catch member.

6. The electromechanical keeper according to claim 5, wherein a portion of said catch member that is formed by said elongated cylinder has a longitudinal bore, and wherein the electromechanical keeper further comprises a pivot pin passing through said longitudinal bore in said catch member to thereby pivotally connect said catch member to said base plate.

7. The electromechanical keeper according to claim 6, wherein said base plate has a pair of pillars that are spaced apart from one another, each of said pillars has a first bore, said first bore in each of said pair of pillars is in alignment with said first bore in the other of said pair of pillars, said catch member fits between said pair of pillars such that said longitudinal bore of said catch member is in alignment with said first bore of each of said pair of pillars, and wherein said pivot pin is positioned through said longitudinal bore of said catch member and the first bore in each of said pair of pillars in order to pivotally connect said catch member to said base plate.

8. The electromechanical keeper according to claim 7, further comprising a torsion spring, said torsion spring having coils, said torsion spring biasing said catch member toward said closed position, wherein said portion of said catch member that is formed by said elongated cylinder is longer than said pawl-engaging portion of said catch member thereby forming a cylindrical projection, and wherein said coils of said torsion spring are positioned around said cylindrical projection.

9. The electromechanical keeper according to claim 8, wherein said catch member has a notch and said torsion spring has a first arm and a second arm, said base plate has a flat plate portion, said first arm of said torsion spring is positioned in said notch of said catch member, and said second arm of said torsion spring is positioned in an angle between one of said pair of pillars and said flat plate portion of said base plate.

10. The electromechanical keeper according to claim 7, wherein said catch member has a second projection that abuts one of said pair of pillars when said catch member is in said closed position to thereby prevent the catch member from overshooting said closed position as said catch member rotates toward said closed position.

11. The electromechanical keeper according to claim 7, wherein one of said pillars has a second bore that is parallel to, but spaced apart from, said first bore of said one of said pillars, said second bore is in alignment with said cavity in said catch member when said catch member is in said closed position.

12. The electromechanical keeper according to claim 11, wherein said solenoid has a body, and when said solenoid is energized said solenoid shaft linearly moves relative to said solenoid body from said extended position to said retracted position.

13. The electromechanical keeper according to claim 12, wherein said solenoid shaft includes an annular flange, and wherein the electromechanical keeper further comprises a compression spring provided intermediate said flange and said solenoid body such that said compression spring acts to bias said solenoid shaft toward said extended position.

14. The electromechanical keeper according to claim 13, wherein with said solenoid body secured to said base plate, said solenoid shaft will be in alignment with said second bore and said solenoid shaft will be in alignment with said cavity in said catch member when said catch member is in said closed position,

such that when said catch member is in said closed position and said solenoid shaft is in said extended position, said solenoid shaft engages said cavity in said catch member to thereby prevent any rotational movement of said catch member toward said open position, and

such that when said solenoid is energized, said solenoid shaft is retracted to said retracted position wherein said solenoid shaft is completely withdrawn from said cavity in said catch member to thereby free said catch member for rotation toward said open position.

15. The electromechanical keeper according to claim 1, wherein the underlying surface is a flat surface and the electromechanical keeper is adapted to be surface-mountable such that it can be mounted to the flat surface without requiring a recess in the flat surface, and at most the only preparation of the flat surface that is required is the provision of holes in the flat surface for engagement of fasteners used for mounting said base plate to the flat surface.

16. The electromechanical keeper according to claim 1, wherein power is provided to the electromechanical keeper via power lines, and wherein said receptacle is adapted for the connection of both the power lines and the control signal lines with both the power lines and the control signal lines being carried by the same matching jack.

17. The electromechanical keeper according to claim 1, wherein said base plate can be mounted to the flat surface by using means selected from the group consisting of adhesives, welding, soldering, brazing, and fasteners.

18. The electromechanical keeper according to claim 1, wherein said base plate has a flat plate portion, and said flat plate portion is provided with mounting holes for engagement by appropriate fasteners.

19. The electromechanical keeper according to claim 1, further comprising a protective cover that covers said receptacle and said solenoid body, said protective cover preventing corrosion and foreign matter from interfering with the operation of the electromechanical keeper.

20. The electromechanical keeper according to claim 19, wherein said protective cover is secured in place by providing a snap-fit between said protective cover and said base plate.

21. The electromechanical keeper according to claim 1, wherein said solenoid is operated with a 25% duty cycle to prevent said solenoid from overheating.

22. The electromechanical keeper according to claim 1, wherein the electromechanical keeper is used to secure a door in the closed position and wherein the electromechanical keeper further comprises a circuit board and a micro-switch, said micro-switch is positioned such that it is actuated by said solenoid shaft when said solenoid shaft reaches said retracted position, said micro-switch communicates with said circuit board, said circuit board also communicates with said solenoid and said receptacle, said micro-switch is actuated by said solenoid shaft when said solenoid shaft reaches said retracted position to generated a signal that indicates a time when energizing of said solenoid was initiated, said solenoid being controlled by said circuit board such that said solenoid is energized for a first predetermined period of time to allow the door to be opened and then said solenoid is not energized again within a following second predetermined period of time to prevent overheating of said solenoid.

23. The electromechanical keeper according to claim 22, wherein said first predetermined period of time is 10 seconds and said second predetermined period of time is 30 seconds.

24. The electromechanical keeper according to claim 1, wherein said catch member has a pawl-engaging portion and a shelf projecting outward from said catch member substantially perpendicularly relative to said pawl-engaging portion of said catch member,

such that when said catch member is in said open position, said shelf is approximately in a position occupied by said pawl-engaging portion when said catch member is in said closed position.

25. The electromechanical keeper according to claim 4, wherein said catch member is provided with an elongated catch portion having a hook-like end portion, said elongated catch portion extends parallel to said base plate when said catch member is in said closed position, and said pivot pin is positioned intermediate said base plate and said elongated catch portion when said catch member is in said closed position.

26. The electromechanical keeper according to claim 1, wherein said catch member is provided with an elongated catch portion having a bend so as to have an L-shaped profile, and said elongated catch portion has a hook-like end portion.

27. The electromechanical keeper according to claim 26, wherein said elongated catch portion initially extends parallel to said base plate and then bends at about a right angle in a direction toward a plane defined by said base plate when said catch member is in said closed position.

28. An electromechanical keeper comprising:

a base plate adapted for being mounted to a surface;

a catch member pivotally supported by said base plate, said catch member being movable between open and closed positions, said catch member being adapted to engage a latch pawl of a latch when said catch member is in said closed position and said catch member not being engageable by the latch pawl when said catch member is in said open position, said catch member having a cavity, said catch member moving pivotally about an axis of rotation,

said catch member being in the shape of a rectangular parallelepiped having an elongated cylinder joined to it, said elongated cylinder and said rectangular parallelepiped each having a longitudinal axis, said elongated cylinder being joined to said rectangular parallelepiped with said longitudinal axis of said rectangular parallelepiped being parallel to said longitudinal axis of said elongated cylinder, said rectangular parallelepiped forming a pawl-engaging portion of said catch member;

a torsion spring, said torsion spring biasing said catch member toward said closed position, said torsion spring having coils,

wherein said portion of said catch member that is formed by said elongated cylinder is longer than said pawl-engaging portion of said catch member thereby forming a cylindrical projection, and wherein said coils of said torsion spring are positioned around said cylindrical projection; and

a solenoid supported by said base plate, said solenoid having a solenoid shaft that is movable from an extended position to a retracted position responsive to said solenoid being energized, said solenoid shaft having a longitudinal axis, said solenoid shaft engaging said cavity in said catch member to thereby retain said catch member in said closed position when said solenoid shaft is in said extended position, said solenoid shaft being disengaged from said cavity in said catch member such that said catch member is free to move from said closed position to said open position when said solenoid shaft is in said retracted position.

29. The electromechanical keeper according to claim 28, further comprising a compression spring that acts to bias said solenoid shaft toward said extended position.

30. The electromechanical keeper according to claim 28, wherein a portion of said catch member that is formed by said elongated cylinder has a longitudinal bore, and wherein the electromechanical keeper further comprises a pivot pin passing through said longitudinal bore in said catch member to thereby pivotally connect said catch member to said base plate.

31. The electromechanical keeper according to claim 30, wherein said base plate has a pair of pillars that are spaced apart from one another, each of said pillars has a first bore, said first bore in each of said pair of pillars is in alignment with said first bore in the other of said pair of pillars, said catch member fits between said pair of pillars such that said longitudinal bore of said catch member is in alignment with said first bore of each of said pair of pillars, and wherein said pivot pin is positioned through said longitudinal bore of said catch member and the first bore in each of said pillars in order to pivotally connect said catch member to said base plate.

32. The electromechanical keeper according to claim 31, wherein said catch member has a notch and said torsion spring has a first arm and a second arm, said base plate has a flat plate portion, said first arm of said torsion spring is positioned in said notch of said catch member, and said second arm of said torsion spring is positioned in an angle between one of said pair of pillars and said flat plate portion of said base plate.

33. The electromechanical keeper according to claim 32, wherein said catch member has a second projection that abuts one of said pair of pillars when said catch member is in said closed position to thereby prevent the catch member from overshooting said closed position as said catch member rotates toward said closed position.

34. The electromechanical keeper according to claim 32, wherein one of said pair of pillars has a second bore that is parallel to, but spaced apart from, said first bore of said one of said pair of pillars, said second bore is in alignment with said cavity in said catch member when said catch member is in said closed position.

35. The electromechanical keeper according to claim 34, wherein said solenoid has a body, and when said solenoid is energized said solenoid shaft linearly moves relative to said solenoid body from said extended position to said retracted position, and wherein with said solenoid body secured to said base plate, said solenoid shaft will be in alignment with said second bore and said solenoid shaft will be in alignment with said cavity in said catch member when said catch member is in said closed position,

such that when said catch member is in said closed position and said solenoid shaft is in said extended position, said solenoid shaft engages said cavity in said catch member to thereby prevent any rotational movement of said catch member toward said open position, and

such that when said solenoid is energized, said solenoid shaft is retracted to said retracted position wherein said solenoid shaft is completely withdrawn from said cavity in said catch member to thereby free said catch member for rotation toward said open position.

36. The electromechanical keeper according to claim 28, wherein the electromechanical keeper further comprises a receptacle for the connection of control signal lines using a matching jack to thereby provide control signals to said solenoid.

37. The electromechanical keeper according to claim 36, wherein power is provided to the electromechanical keeper via power lines, and wherein said receptacle is adapted for the connection of both the power lines and the control signal lines with both the power lines and the control signal lines being carried by the same matching jack.

38. The electromechanical keeper according to claim 37, wherein said solenoid has a body, further comprising a protective cover that covers said receptacle and said solenoid body, said protective cover preventing corrosion and foreign matter from interfering with the operation of the electromechanical keeper.

39. The electromechanical keeper according to claim 38, wherein said protective cover is secured in place by providing a snap-fit between said protective cover and said base plate.

40. The electromechanical keeper according to claim 28, wherein said solenoid is operated with a 25% duty cycle to prevent said solenoid from overheating.

41. The electromechanical keeper according to claim 28, wherein the electromechanical keeper is used to secure a door in the closed position and wherein the electromechanical keeper further comprises a circuit board and a micro-switch, said micro-switch is positioned such that it is actuated by said solenoid shaft when said solenoid shaft reaches said retracted position, said micro-switch communicates with said circuit board, said circuit board also communicates with said solenoid and said receptacle, said micro-switch is actuated by said solenoid shaft when said solenoid shaft reaches said retracted position to generated a signal that indicates a time when energizing of said solenoid was initiated, said solenoid being controlled by said circuit board such that said solenoid is energized for a first predetermined period of time to allow the door to be opened and then said solenoid is not energized again with a following second predetermined period of time to prevent overheating of said solenoid.

42. The electromechanical keeper according to claim 41, wherein said first predetermined period of time is 10 seconds and said second predetermined period of time is 30 seconds.

43. The electromechanical keeper according to claim 28, wherein said catch member has a shelf projecting outward from said catch member substantially perpendicularly relative to said pawl-engaging portion of said catch member,

such that when said catch member is in said open position, said shelf is approximately in a position occupied by said pawl-engaging portion when said catch member is in said closed position.

44. The electromechanical keeper according to claim 28, wherein said axis of rotation of said catch member is parallel to said longitudinal axis of said solenoid shaft.

45. An electromechanical keeper comprising:

a base plate adapted for being mounted to a surface, said base plate having a pair of pillars that are spaced apart from one another, each of said pillars having a first bore, said first bore in each of said pair of pillars being in alignment with said first bore in the other of said pair of pillars;

a catch member pivotally supported by said base plate, said catch member being movable between open and closed positions, said catch member being adapted to engage a latch pawl of a latch when said catch member is in said closed position and said catch member not being engageable by the latch pawl when said catch member is in said open position, said catch member having a cavity, said catch member moving pivotally about an axis of rotation, said catch member having a longitudinal bore;

a pivot pin passing through said longitudinal bore in said catch member to thereby pivotally connect said catch member to said base plate,

wherein said catch member fits between said pair of pillars such that said longitudinal bore of said catch member is in alignment with said first bore of each of said pair of pillars, wherein said pivot pin is positioned through said longitudinal bore of said catch member and the first bore in each of said pair of pillars in order to pivotally connect said catch member to said base plate, and wherein said catch member has a projection that abuts one of said pair of pillars when said catch member is in said closed position to thereby prevent the catch member from overshooting said closed position as said catch member rotates toward said closed position; and

a solenoid supported by said base plate, said solenoid having a solenoid shaft that is movable from an extended position to a retracted position responsive to said solenoid being energized, said solenoid shaft having a longitudinal axis, said solenoid shaft engaging said cavity in said catch member to thereby retain said catch member in said closed position when said solenoid shaft is in said extended position, said solenoid shaft being disengaged from said cavity in said catch member such that said catch member is free to move from said closed position to said open position when said solenoid shaft is in said retracted position.

46. The electromechanical keeper according to claim 45, further comprising a compression spring that acts to bias said solenoid shaft toward said extended position.

47. The electromechanical keeper according to claim 45, further comprising a torsion spring, said torsion spring biasing said catch member toward said closed position,

wherein said catch member has a notch and said torsion spring has a first arm and a second arm, said base plate has a flat plate portion, said first arm of said torsion spring is positioned in said notch of said catch member, and said second arm of said torsion spring is positioned in an angle between one of said pillars and said flat plate portion of said base plate.

48. The electromechanical keeper according to claim 45, wherein one of said pair of pillars has a second bore that is parallel to, but spaced apart from, said first bore of said one of said pair of pillars, said second bore is in alignment with said cavity in said catch member when said catch member is in said closed position.

49. The electromechanical keeper according to claim 48, wherein said solenoid has a body, and when said solenoid is energized said solenoid shaft linearly moves relative to said solenoid body from said extended position to said retracted position, and wherein with said solenoid body secured to said base plate, said solenoid shaft will be in alignment with said second bore and said solenoid shaft will be in alignment with said cavity in said catch member when said catch member is in said closed position,

such that when said catch member is in said closed position and said solenoid shaft is in said extended position, said solenoid shaft engages said cavity in said catch member to thereby prevent any rotational movement of said catch member toward said open position, and

such that when said solenoid is energized, said solenoid shaft is retracted to said retracted position wherein said solenoid shaft is completely withdrawn from said cavity in said catch member to thereby free said catch member for rotation toward said open position.

50. The electromechanical keeper according to claim 45, wherein the electromechanical keeper further comprises a receptacle for the connection of control signal lines using a matching jack to thereby provide control signals to said solenoid.

51. The electromechanical keeper according to claim 50, wherein power is provided to the electromechanical keeper via power lines, and wherein said receptacle is adapted for the connection of both the power lines and the control signal lines with both the power lines and the control signal lines being carried by the same matching jack.

52. The electromechanical keeper according to claim 51, wherein said solenoid has a body, further comprising a protective cover that covers said receptacle and said solenoid body, said protective cover preventing corrosion and foreign matter from interfering with the operation of the electromechanical keeper.

53. The electromechanical keeper according to claim 52, wherein said protective cover is secured in place by providing a snap-fit between said protective cover and said base plate.

54. The electromechanical keeper according to claim 45, wherein said solenoid is operated with a 25% duty cycle to prevent said solenoid from overheating.

55. The electromechanical keeper according to claim 45, wherein the electrochemical keeper is used to secure a door in the closed position and wherein the electrochemical keeper further comprises a circuit board and a micro-switch, said micro-switch is positioned such that it is actuated by said solenoid shaft when said solenoid shaft reaches said retracted position, said micro-switch communicates with said circuit board, said circuit board also communicates with said solenoid and said receptacle, said micro-switch is actuated by said solenoid shaft when said solenoid shaft reaches said retracted position to generated a signal that indicates a time when energizing of said solenoid was initiated, said solenoid being controlled by said circuit board such that said solenoid is energized for a first predetermined period of time to allow the door to be opened and then said solenoid is not energized again within a following second predetermined period of time to prevent overheating of said solenoid.

56. The electromechanical keeper according to claim 55, wherein said first predetermined period of time is 10 seconds and said second predetermined period of time is 30 seconds.

57. The electromechanical keeper according to claim 45, wherein said catch member has a pawl-engaging portion and a shelf projecting outward from said pawl-engaging portion of said catch member substantially perpendicularly relative to said pawl-engaging portion of said catch member,

such that when said catch member is in said open position, said shelf is approximately in a position occupied by said pawl-engaging portion when said catch member is in said closed position.

58. The electromechanical keeper according to claim 45, wherein said axis of rotation of said catch member is parallel to said longitudinal axis of said solenoid shaft.

59. An electromechanical keeper for use in securing a door in the closed position, the electromechanical keeper comprising:

a base plate adapted for being mounted to a surface;

a catch member pivotally supported by said base plate, said catch member being movable between open and closed positions, said catch member being adapted to engage a latch pawl of a latch when said catch member is in said closed position and said catch member not being engageable by the latch pawl when said catch member is in said open position, said catch member having a cavity, said cavity member moving pivotally about an axis of rotation;

a solenoid supported by said base plate, said solenoid having a solenoid shaft that is movable from an extended position to a retracted position responsive to said solenoid being energized, said solenoid shaft having a longitudinal axis, said solenoid shaft engaging said cavity in said catch member to thereby retain said catch member in said closed position when said solenoid shaft is in said extended position, said solenoid shaft being disengaged from said cavity in said catch member such that said catch member is free to move from said closed position to said open position when said solenoid shaft is in said retracted position;

a receptacle for the connection of control signal lines using a matching jack to thereby provide control signals to said solenoid;

a circuit board; and

a micro-switch, said micro-switch being positioned such that it is actuated by said solenoid shaft when said solenoid shaft reaches said retracted position, said micro-switch communicating with said circuit board, said circuit board also communicating with said solenoid and said receptacle, said micro-switch being actuated by said solenoid shaft when said solenoid shaft reaches said retracted position to generate a signal that indicates a time when energizing of said solenoid was initiated, said solenoid being controlled by said circuit board such that said solenoid is energized for a first predetermined period of time to allow the door to be opened and than said solenoid is not energized again within a following second predetermined period of time to prevent overheating of said solenoid.

60. The electromechanical keeper according to claim 59, wherein said first predetermined period of time is 10 seconds and said second predetermined period of time is 30 seconds.

61. The electromechanical keeper according to claim 59, wherein said solenoid is operated with a 25% duty cycle to prevent said solenoid from overheating.

62. The electromechanical keeper according to claim 59, wherein power is provided to the electromechanical keeper via power lines, and wherein said receptacle is adapted for the connection of both the power lines and the control signal lines with both the power lines and the control signal lines being carried by the same matching jack.

63. The electromechanical keeper according to claim 59, wherein said axis of rotation of said catch member is parallel to said longitudinal axis of said solenoid shaft.

64. A method of operating an electromechanical keeper for use in securing a door in the closed position comprising the steps of:

Providing an electromechanical keeper comprising;

a base plate adapted for being mounted to a surface;

a catch member pivotally supported by said base plate, said catch member being movable between open and closed positions, said catch member being adapted to engage a latch pawl of a latch when said catch member is in said closed position and said catch member not being engageable by the latch pawl when said catch member is in said open position, said catch member having a cavity, said catch member moving pivotally about an axis of rotation;

a solenoid supported by said base plate, said solenoid having a solenoid shaft that is movable from an extended position to a retracted position responsive to said solenoid being energized, said solenoid shaft having a longitudinal axis, said solenoid shaft engaging said cavity in said catch member to thereby retain said catch member in said closed position when said solenoid shaft is in said extended position, said solenoid shaft being disengaged from said cavity in said catch member such that said catch member is free to move from said closed position to said open position when said solenoid shaft is in said retracted position;

a circuit board; and

a micro-switch, said micro-switch being positioned such that it is actuated by said solenoid shaft when said solenoid shaft reaches said retracted position;

monitoring a signal generated when said micro-switch is actuated by said solenoid shaft reaching said retracted position that indicates a time when energizing of said solenoid was initiated;

controlling said solenoid by said circuit board such that said solenoid is energized for a first predetermined period of time to allow the door to be operated; and

controlling said solenoid by said circuit board such that subsequently said solenoid is not energized again within a following second predetermined period of time.

65. The method according to claim 64, wherein said first predetermined period of time is 10 seconds and said second predetermined period of time is 30 seconds.