Spring sensor assembly for a vehicle seat cushion

• US 7,132,953 B2
• Filed: 06/26/2003
• Issued: 11/07/2006
• Est. Priority Date: 06/26/2003
• Status: Expired due to Fees

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Nathan, John F., Young, Oliver J., Ricard, Christopher
• Primary Examiner(s): Wu, Daniel
• Assistant Examiner(s): PHAM, LAM P
• Application Number:
  US10/606,649
• Publication Number:
  US 20040263154A1
• Time in Patent Office: 1,230 Days
• Field of Search: 340665-667, 702 41- 42, 702/173, 280/735, 180/273, 738/620.41, 738/626.23, 738/626.26
• US Class Current: 340/665
• CPC Class Codes: B60N 2/002 Seats provided with an occupancy detection means mounted therein or thereon detection means responsive to presence or absence of children B60N2/266
• CPC Class Codes: B60N 2/0025 by using weight measurement
• CPC Class Codes: B60N 2/0027 for detecting the position of the occupant or of occupant's body part
• CPC Class Codes: B60N 2/0031 mounted on the frame
• CPC Class Codes: B60N 2210/14 Inductive; Magnetic field
• CPC Class Codes: B60R 21/01516 using force or pressure sensing means
• CPC Class Codes: G01G 19/4142 for controlling activation of safety devices, e.g. airbag systems electrical circuits for triggering safety arrangements in case of vehicle accidents B60R21/015
• CPC Class Codes: G01G 21/28 Frames, Housings
• CPC Class Codes: G01G 23/005 Means for preventing overload
• CPC Class Codes: G01G 3/04 using a plurality of springs

Abstract

A sensor assembly for use in a vehicle seat cushion for detecting the presence of an occupant includes a first member defining an internal bore. A second member has a portion slidably disposed in the bore of the first member. The first member is movably mounted relative to the first member about an axis. A spring biases the first member relative to the second member. A sensor device is mounted in one of the first and second members.

Claims

1. A sensor assembly for use in a vehicle seat cushion for detecting the presence of an occupant, said assembly comprising:

a first member defining an opening;

a second member having a portion slidably disposed in said opening such that said second member is movably mounted relative to said first member along a predetermined path;

a spring housed at least in part in said opening, said spring biasing said first member relative to said second member; and

a sensor device mounted to detect relative movement between said first and second members.

2. The assembly of claim 1 further including a magnet mounted in one of said first and second members.

3. The assembly of claim 2, wherein said sensor device is a hall effect sensor mounted relative to the other one of said first and second member and at a spaced position relative to said magnet, and wherein movement of said first member relative to said second member causes said hall effect sensor to detect the change in position of said magnet.

4. The assembly of claim 1, wherein said spring biases said first member relative to said second member in a direction parallel to said predetermined path.

5. The assembly of claim 1, wherein said spring is a coil spring.

6. The assembly of claim 1, wherein said first member defines a stepped bore having a first internal diameter portion and a second internal diameter portion having a diameter less than the diameter of said first internal diameter portion, said stepped bore defining a shoulder between said first and second internal diameter portions, and wherein said portion of said second member includes an outwardly radially extending lip which is engageable with said shoulder to function as a stop to prevent movement of said first member relative to said second member.

7. The assembly of claim 6, wherein said second member defines a first external diameter portion slidably disposed adjacent said first internal diameter portion, and wherein said second member defines a second external diameter portion slidably disposed adjacent said second internal diameter portion.

8. The assembly of claim 6, wherein said spring biases said lip against said shoulder.

9. The assembly of claim 1, wherein one of said first and second members is adapted to be mounted on a sensor mat, and wherein said sensor device is mounted on said sensor mat.

10. The assembly of claim 9 further including a magnet mounted on one of said first and second members, and wherein said sensor device is a hall effect sensor mounted relative to the other one of said first and second member and at a spaced position relative to said magnet such that movement of said first member relative to said second member causes said hall effect sensor to detect the position of said magnet.

11. The assembly of claim 1, wherein said first and second members define a spring chamber sized to accommodate different springs having differing spring constants.

12. The assembly of claim 1, wherein said second member defines an opening, and wherein said spring is housed in said openings of said first and second members.

13. The assembly of claim 1, wherein said opening of said first member is defined by a cylindrical bore.

14. A sensor mat assembly for use in a vehicle seat cushion for detecting the presence of an occupant, said assembly comprising:

a mat;

a first sensor assembly mounted at a first predetermined location on said mat, and a second sensor assembly mounted at a second predetermined location on said mat, each of said sensor assemblies including;

a first member;

a second member movably mounted relative to said first member along a predetermined path; and

a spring biasing said first member relative to said second member; and

a sensor device to detect relative movement between respective first and second members,

wherein the spring constant of said spring of said first sensor assembly is different from the spring constant of said spring of said second sensor assembly.

15. The assembly of claim 14, wherein each of said sensor assemblies includes a magnet mounted on one of said first and second members.

16. The assembly of claim 14, wherein each of said first members define an opening, and wherein said spring of each of said sensor assemblies is housed at least in part of said opening.

17. The assembly of claim 14, wherein said sensor device of each of said sensor assemblies is a hall effect sensor.

18. A sensor mat assembly for use in a vehicle seat cushion for detecting the presence of an occupant, said assembly comprising:

a mat;

a first sensor assembly mounted at a first predetermined location on said mat, and a second sensor assembly mounted at a second predetermined location on said mat, each of said sensor assemblies including;

a first member;

a second member movably mounted relative to said first member along a predetermined path;

a magnet mounted on one of said first and second members; and

a sensor device mounted to detect the position of said magnet,

wherein the gauss characteristic of said magnet of said first sensor assembly is different from the gauss characteristic of said magnet of said second sensor assembly.

19. The assembly of claim 18, wherein each of said sensor assemblies includes a spring biasing said first member relative to said second member.

20. The assembly of claim 19, wherein each of said first members define an opening, and wherein said spring of each of said first and second sensor assemblies is housed at least in part of said opening.