Electric motor brush assembly

• US 7,135,796 B2
• Filed: 04/29/2005
• Issued: 11/14/2006
• Est. Priority Date: 10/31/2002
• Status: Expired due to Fees

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Agnes, Michael J, Marcinkowski, Robert J, Williams, Mark D, Ortt, Earl M
• Primary Examiner(s): NGUYEN, TRAN N
• Application Number:
  US11/119,454
• Publication Number:
  US 20050191888A1
• Time in Patent Office: 564 Days
• Field of Search: 310/89, 310/239, 310/91, 310/43
• US Class Current: 310/89
• CPC Class Codes: H01R 39/385 Means for mechanical fixation of the brush holder
• CPC Class Codes: H01R 39/388 characterised by the material of the brush holder
• CPC Class Codes: H01R 39/41 cartridge type
• CPC Class Codes: H02K 5/148 Slidably supported brushes
• CPC Class Codes: H02K 5/15 Mounting arrangements for bearing-shields or end plates

Abstract

An electrically conductive brush box is located against the upper surface of a base and has crimping tabs located against an oppositely disposed crimping surface. The base is formed of high temperature resistant plastic. A field case housing has a seat with a retention member adapted to retain the base against the seat. A screw is threaded into the field case housing such that the head presses against a surface of the base member to retain the base member in the seat. The screw member is located in non-contacting relationship with the electrically conductive brush box. A spacer member is adapted to space the portion of the crimping tab against the crimping surface away from the field case housing. The brush box includes a biasing member holder and the crimping tabs are located adjacent the holder.

Claims

1. An electric motor brush assembly, comprising:

a housing comprising a retention member and a one-piece molded housing component, the one-piece molded housing component having a seat;

a base member retained against the seat by the retention member, the retention member comprising a lip under which a cooperating surface of the base member is retained; and

an electrically conductive brush box being attached to the base member;

wherein the base member is sandwiched between the electrically conductive brush box and the one-piece molded housing component, thereby insuring that the electrically conductive brush box is spaced away from the housing.

2. An electric motor brush assembly according to claim 1, wherein the base member comprises a high temperature thermoplastic material.

3. An electric motor brush assembly according to claim 1, wherein the base member comprises a thermoset material.

4. An electric motor brush assembly according to claim 1, further comprising a brush retained by the electrically conductive brush box and electrically connected to a power supply, and a biasing member adapted to bias the brush against the commutator.

5. An electric motor brush assembly according to claim 1, wherein the retention member further comprises cooperating snap-fit members on the housing and the base adapted to attach the base and the housing together.

6. An electric motor brush assembly according to claim 1, wherein the retention member further comprises a screw.

7. An electric motor brush assembly according to claim 1, wherein the base member includes a lower surface and the brush box includes at least one crimping tab located against the lower surface of the base member.

8. An electric motor brush assembly, comprising:

an electrically conductive brush box including a brush housing which supports a brush for movement toward a commutator, the electrically conductive brush box including a biasing member holder located outside the brush housing;

a base member having an upper surface and a lower surface, the electrically conductive brush box being located against the upper surface and being attached to the bass member adjacent the biasing member holder; and

a housing comprising a resin component, the housing further comprising a retention member adapted to retain the lower surface of the base member against the resin component of the housing, the retention member comprising a snap-fit member on the housing that cooperates with a snap-fit member on the base member to attach the base member and the housing together.

9. An electric motor brush assembly according to claim 8, wherein the base member comprises a high temperature thermoplastic material.

10. An electric motor brush assembly according to claim 8, wherein the base member comprises a thermoset material.

11. An electric motor brush assembly according to claim 8, wherein the electrically conductive brush box and biasing member holder are made from a single, integral piece.

12. An electric motor brush assembly according to claim 8, wherein the brush is retained by the electrically conductive brush box and is electrically connected to a power supply, and further comprising a biasing member adapted to bias the brush against the commutator.

13. An electric motor brush assembly according to claim 8, wherein the retention member further comprises a lip under which a cooperating surface of the base is retained.

14. An electric motor brush assembly according to claim 8, wherein the retention member cooperates with a screw.

15. An electric motor brush assembly according to claim 8, wherein the brush box includes at least one crimping tab located against the lower surface of the base member.

16. An electric motor brush assembly according to claim 8, wherein attachment of the electrically conductive brush box is attached to the base member between the brush housing and the biasing member holder.

17. An electric motor brush assembly, comprising:

a housing encompassing a commutator, the housing having a seat with a retention member comprising a lip under which a cooperating surface of the base is retained;

a base member retained against the seat by the retention member; and

an electrically conductive brush box being attached to the base member;

wherein the base member is sandwiched between the electrically conductive brush box and the housing, thereby insuring that the electrically conductive brush box is spaced away from the housing.

18. An electric motor brush assembly, comprising:

a housing encompassing a commutator, the housing having a seat with a retention member comprising cooperating snap-fit members on the housing and the base adapted to attach the base and the housing together;

a base member retained against the seat by the retention member; and

an electrically conductive brush box being attached to the base member;

wherein the base member is sandwiched between the electrically conductive brush box and the housing, thereby insuring that the electrically conductive brush box is spaced away from the housing.