Simplified inductive position sensor and circuit configuration

• US 7,135,855 B2
• Filed: 05/17/2004
• Issued: 11/14/2006
• Est. Priority Date: 05/17/2004
• Status: Active Grant

• Current Assignee: David Scott Nyce
• Original Assignee: David Scott Nyce
• Inventors: Nyce, David Scott
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): WHITTINGTON, KENNETH
• Application Number:
  US10/847,500
• Publication Number:
  US 20050253576A1
• Time in Patent Office: 911 Days
• Field of Search: 324/207.17, 32420722-20725, 324/207.13, 324/207.15, 324/207.18, 324/207.16
• US Class Current: 324/207.16
• CPC Class Codes: G01D 5/2216 by a movable ferromagnetic element, e.g. a core

Abstract

Inductive position sensors and circuit configurations are disclosed for the measurement of linear, rotary, or curved position along a motion axis. The simplified sensor structures combine one or two parts of a movable core element with a simple planar substrate having first and second inductances connected in series. Movement of the core element in parallel to the planar substrate causing the impedance of at least one of the inductances to change. Simple circuit configurations are taught by which the impedance change is converted into a useful output signal that indicates position along the motion axis.

Claims

1. A device for the measurement of position along a linear, rotary, or curved motion axis, the device comprising a sensing element, a core assembly, and a drive oscillator, the drive oscillator driving the sensing element with an alternatine current at a variable frequency,

the sensing element comprising at least one electrically nonconductive substrate and at least two planar conductor patterns, the conductor patterns forming at least two inductances, at least two of the inductances connected together in series,

the core assembly comprising at least one electrically conductive or ferromagnetic structure, the structure moving essentially in parallel to a surface of the substrate such that it becomes more aligned over a given conductor pattern as a measured position varies along the motion axis, at least one structure shaped to cause a variation in the inductance of the conductor pattern over which it is more closely aligned, the magnitude of at least one inductance providing an informative signal that is indicative of the measured position.

2. A device as in claim 1 wherein the core assembly moves essentially in an arc, the structure becoming more aligned over a first conductor pattern as it becomes less aligned over a second conductor pattern, such alignment of the structure causing a first variation in the inductance of the first conductor pattern over which it is more closely aligned and causing a second variation in the inductance of the second conductor pattern over which it is less closely aligned, the first and second conductor patterns connected together in series, one of the first and second variations being an increase in inductance, and the other variation being a decrease in inductance.

3. A device as in claim 1 wherein the core assembly moves essentially in a straight line, the structure becoming more aligned over a first conductor pattern as it becomes less aligned over a second conductor pattern, such alignment of the structure causing a first variation in the inductance of the first conductor pattern over which it is more closely aligned and causing a second variation in the inductance of the second conductor pattern over which it is less closely aligned, the first and second conductor patterns connected together in series, one of the first and second variations being an increase in inductance, and the other variation being a decrease in inductance.

4. The device of claim 1, the drive oscillator driving the sensing element with an alternating current having a sufficiently high frequency such that an eddy current is induced to flow within at least a portion of the core assembly, the electronics module receiving the informative signal and producing an electrical output indicative of the measured position.

5. The device of claim 1, the drive oscillator operating at a first frequency, the control signal operating at a second frequency, the control signal connected to the drive oscillator and acting to cause variation in the first frequency such that the first frequency varies between an upper limit and a lower limit, the difference in frequencies between the upper and lower limits defining a range of variation, the energy of the drive oscillator thereby being dispersed over the range of variation.

6. The device of claim 1, wherein the sensing element is formed of one planar, electrically nonconductive substrate onto which are formed two conductor patterns, the conductor patterns forming two inductances, the two inductances connected together in series,

the structure being movable to become more aligned over a first conductor pattern as it becomes less aligned over a second conductor pattern, such alignment of the structure causing a first variation in the inductance of the first conductor pattern over which it is more closely aligned and causing a second variation in the inductance of the second conductor pattern over which it is less closely aligned, one of the first and second variations being an increase in inductance, and the other variation being a decrease in inductance.

7. The device of claim 6, the core assembly comprising two electrically conductive or ferromagnetic structures, the substrate having essentially two sides, one structure disposed proximate one side of the substrate, and the other structure disposed proximate the remaining side of the substrate.

8. A transducer for measuring linear, rotary, or curved position along a motion axis, the transducer comprising a sensing element, a core assembly, and an electronics module, the electronics module including a drive oscillator, the drive oscillator driving the sensing element with an alternating current at a variable frequency,

the sensing element formed of one planar, electrically nonconductive substrate and at least two conductor patterns, the conductor patterns forming two inductances, the two inductances connected together in series,

the core assembly having at least two one electrically conductive or ferromagnetic structures that moves with respect to the sensing element in response to changes in position along the motion axis, the electronics module driving the sensing element at a sufficiently high frequency to induce an eddy current to flow within the core assembly, the electronics module receiving a signal from the sensing element, the signal being informative of a measured position, the electronics module providing an electrical output indicative of the measured position along the motion axis.

9. The transducer of claim 8 wherein the core assembly is movable essentially in an arc, position of the core assembly affecting magnitudes of first and second inductances, movement of the core assembly causing the first inductance to change and the second inductance to change in the opposite direction as the core assembly is moved closer to the conductor pattern forming the second inductance.

10. The transducer of claim 8 wherein the core assembly is movable essentially in a straight line, position of the core assembly affecting magnitudes of first and second inductances, movement of the core assembly causing the first inductance to change and the second inductance to change in the opposite direction as the core assembly is moved closer to the conductor pattern forming the second inductance.

11. A position sensor for measuring position along a motion axis, the sensor comprising a planar sensing element, a drive oscillator and a core assembly, the sensing element comprising one electrically nonconductive substrate and at least two planar conductor patterns, the substrate having first and second sides, the conductor patterns forming first and second inductances connected together in series, the inductances each having an inductive reactance,

the core assembly having electrically conductive or ferromagnetic first and second parts that move one with the other and with changes in the measured position along the motion axis, the core assembly first part disposed proximate the first side of the substrate, the core assembly second part disposed proximate the second side of the substrate, the inductance of at least one conductor pattern changing in response to the approach of the core assembly such that a surface of the core assembly is more closely aligned with the conductor pattern,

the drive oscillator driving the sensing element with an alternating current at a variable frequency.

12. The sensor of claim 11, wherein the core assembly is movable essentially in an arc, position of the core assembly affecting magnitudes of the first and second inductances, movement of the core assembly causing the first inductance to increase as the second inductance decreases, the first and second inductances having impedances, the impedances forming an alternating current voltage divider, the divided voltage being demodulated into a direct current, the voltage of the direct current being indicative of the position of the core assembly.

13. The sensor of claim 11 wherein the core assembly is movable essentially in a straight line, position of the core assembly affecting magnitudes of first and second inductances, movement of the core assembly causing the first inductance to increase as the second inductance decreases, the first and second inductances having impedances, the impedances forming an alternating current voltage divider, the divided voltage being demodulated into a direct current, the voltage of the direct current being indicative of the position of the core assembly.

14. A device for the measurement of a physical parameter, the device having a sensing element and a drive circuit, the sensing element providing an informative signal of the measured parameter, the drive circuit providing an alternating current drive signal to the sensing element at a drive frequency, a control signal connected to the drive circuit and introducing a variation into the drive frequency, the variation having a range, a direction, and a scan rate, the range being the difference between the highest and lowest drive frequencies, the direction being increasing or decreasing in frequency, the scan rate being the frequency at which the variation changes from increasing to decreasing frequency, the range having a midpoint frequency that is halfway between the highest and lowest drive frequencies, the range being less than fifty percent of the midpoint frequency, and the scan rate being less than fifty percent of the midpoint frequency.