Real-time alert mechanism for monitoring and controlling field assets via wireless and internet technologies

• US 7,139,616 B2
• Filed: 05/02/2005
• Issued: 11/21/2006
• Est. Priority Date: 07/05/2001
• Status: Expired due to Term

• Current Assignee: Crane Merchandising Systems Incorporated (Crane Company)
• Original Assignee: Isochron, LLC
• Inventors: Cortes, Miguel A., May, James Alan, Needel, William I.
• Primary Examiner(s): Knight, Anthony
• Assistant Examiner(s): PHAM, THOMAS K
• Application Number:
  US11/119,640
• Publication Number:
  US 20050192678A1
• Time in Patent Office: 568 Days
• Field of Search: 700/9, 700/65, 700/83, 700/79, 700/80, 700/81, 700/82, 700/241, 700/237, 700/244, 700/236, 700/231, 709217-219
• US Class Current: 700/9
• CPC Class Codes: G06F 11/0742 in a data processing system embedded in a mobile device, e.g. mobile phones, handheld devices
• CPC Class Codes: G06F 11/0748 in a remote unit communicating with a single-box computer node experiencing an error/fault remote testing G06F11/2294
• CPC Class Codes: G06F 11/0769 Readable error formats, e.g. cross-platform generic formats, human understandable formats
• CPC Class Codes: G06F 11/0793 Remedial or corrective actions recovery from an exception in an instruction pipeline G06F9/3861; by retry G06F11/1402; for recovering from a failure of a protocol instance or entity H04L69/40
• CPC Class Codes: G06F 11/3013 where the computing system is an embedded system, i.e. a combination of hardware and software dedicated to perform a certain function in mobile devices, printers, automotive or aircraft systems testing or monitoring of control systems or parts thereof G05B23/02
• CPC Class Codes: G06F 11/3055 Monitoring arrangements for monitoring the status of the computing system or of the computing system component, e.g. monitoring if the computing system is on, off, available, not available error or fault processing without redundancy G06F11/0703; error detection or correction by redundancy in data representation G06F11/08; error detection or correction by redundancy in operation G06F11/14; error detection or correction by redundancy in hardware G06F11/16
• CPC Class Codes: G06F 11/3068 where the reporting involves data format conversion

Abstract

An apparatus and system are disclosed for real-time monitoring and control of field assets. A monitoring device may be coupled to a field asset to determine the occurrence of one or more error conditions. Error conditions may be detected either as they occur or by testing the field asset at timed intervals. Upon detection of one or more error conditions, the monitoring device may initiate one or more corrective sequences to resolve the error condition. Alternatively, the monitoring device may notify a network operations center of the detected error condition. Users may access the network operations center via an Internet-enabled remote device. From the Internet-enabled remote device, the user may view status information concerning one or more field assets. The user may also use the Internet-enabled remote device to instruct the network operations center to issue commands to be executed by the monitoring device such that the error conditions on the field asset may be corrected.

Claims

1. A field asset operable as a vending machine, comprising:

an embedded monitoring device within the field asset, the monitoring device having at least one processor, memory operably coupled to the at least one processor, and a wireless network interface;

a diagnostic module operably coupled to the monitoring device;

the diagnostic module operable to monitor at least one characteristic of the field asset for an error condition;

the monitoring device operable to determine if the error condition is manageable at the field asset; and

the wireless network interface operable to receive commands from a network operations center transmitted via the wireless network, said commands operable to correct at least one error condition at the field asset.

2. The field asset of claim 1 further comprising:

a program of instructions storable in the memory and executable in the processor; and

the program of instructions operable to instruct a vending machine controller board to test at least one vending machine hardware component.

3. The field asset of claim 2 further comprising the program of instructions operable to correct at least one vending machine error condition identified by the controller board.

4. The field asset of claim 2 further comprising the program of instructions operable to package uncorrected error conditions for transmission to the Network Operations Center.

5. The field asset of claim 1 further comprising:

a program of instructions storable in the memory and executable in the processor; and

the program of instructions operable to poll a vending machine controller board to determine whether an error condition exists on the vending machine.

6. The field asset of claim 1 further comprising the vending machine including hardware operable to perform ice bagging and vending operations.

7. The field asset of claim 1 further comprising:

the wireless network interface operable to receive at least one command from an Internet-enabled remote device; and

the at least one command operable to correct at least one uncorrected error condition existing on the vending machine.

8. The field asset of claim 1 further comprising:

at least one sensor operably coupled to the memory and the processor; and

the at least one sensor operable to evaluate at least one characteristic of the vending machine.

9. The field asset of claim 1, wherein the embedded monitoring device lacks means for local user interaction.

10. The field asset of claim 1, wherein the monitoring device further comprises at least one sensor to monitor a characteristic of the field asset not monitored by the diagnostic module.

11. The field asset of claim 1, wherein the monitoring device is operable to maintain a field asset web page accessible to the network operations center.

12. The field asset of claim 11, wherein the field asset web page includes an LED display portion simulating one or more LEDs that are on the field asset.

13. A system for the Internet enabled management of a field asset comprising:

a field asset having a controller board operable to detect at least one error condition present on the field asset;

a monitoring device operably coupled to the field asset, the monitoring device including a processor, a memory operably coupled to the processor, and a wireless network interface operably coupled to the memory and the processor and operable to communicate with a wireless network;

a program of instructions storable in the memory and executable by the processor;

the program of instructions operable to instruct the controller board to test at least one hardware component at the field asset;

the monitoring device operable to determine if an error condition in the at least one hardware component is manageable at the field asset;

the monitoring device operable to generate a field asset web page indicative of a status of the field asset;

the wireless network interface operable to receive commands from a network operations center transmitted via the wireless network;

a network operations center operably coupled to the wireless network; and

the network operations center operable to;

receive alerts indicative of error conditions existing on the field asset from the monitoring device;

transmit a command via the wireless network in response to a selected error condition, the command operable to correct the selected error condition on the field asset; and

retrieve the field asset web page from the monitoring device.

14. The system of claim 13 further comprising a diagnostic module operably coupled to the memory and the processor and operable to monitor at least one characteristic of an associated vending machine.

15. The system of claim 13 further comprising the program of instructions operable to correct at least one vending machine error condition identified by the controller board.

16. The system of claim 13 further comprising the program of instructions operable to package uncorrected error conditions for transmission to network operations center.

17. The system of claim 13 further comprising the network operations center operable to display at least one entry indicative of an error condition existing on the field asset on an Internet-enabled remote device.

18. The system of claim 17 further comprising the network operations center operable to communicate one or more control functions to the field asset in response to selection by a user from the remote device.

19. The system of claim 13, wherein the field asset web page includes an LED display portion indicative of one or more LEDs located on the field asset.

20. A method for monitoring the operating status of a field asset operable as a vending machine, comprising:

coupling at least one monitoring device to a controller board of the field asset;

determining, by the monitoring device, whether at least one error condition is present at the field asset;

maintaining, by the monitoring device, a field asset web page indicative of a status of the field asset;

determining, by the monitoring device, whether the at least one error condition is manageable at the field asset;

transmitting the at least one error condition to a network operations center over a wireless network if the at least one error condition is not manageable at the field asset; and

transmitting a command from the network operations center via the wireless network to correct the at least one error condition at the field asset.

21. The method of claim 20 further comprising polling, by the monitoring device, the field asset to determine whether at least one error condition is present on the field asset.

22. The method of claim 20 further comprising:

receiving, at the network operations center, the transmitted error conditions; and

updating an Internet accessible database such that a technician can review at least one field asset for the presence of error conditions.