Inflator filter retainer

• US 7,140,638 B2
• Filed: 04/06/2004
• Issued: 11/28/2006
• Est. Priority Date: 04/06/2004
• Status: Expired due to Fees

• Current Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Falkowski, Czeslaw C., Al-Amin, Ahmad K.
• Primary Examiner(s): Dickson, Paul N.
• Assistant Examiner(s): FREEDMAN, LAURA
• Application Number:
  US10/818,737
• Publication Number:
  US 20050218636A1
• Time in Patent Office: 966 Days
• Field of Search: 280/730.2, 280/737, 280/741, 280/736, 280/740, 280/742
• US Class Current: 280/736
• CPC Class Codes: B60R 2021/26011 using a filter through which the inflation gas passes
• CPC Class Codes: B60R 2021/2617 Curtain bag nozzles
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/26 characterised by the inflation fluid source or means to control inflation fluid flow arrangement or mounting thereof to the vehicle B60R21/20; blasting cartridges for producing gas under pressure in general F42B3/04; initiators or igniters therefor F42B3/10
• CPC Class Codes: B60R 21/268 using instantaneous release of stored pressurised gas B60R21/26005 takes precedence

Abstract

An inflator (14) includes a structure (50, 70, 90) that helps define a chamber (42) from which inflation fluid flows. The structure (50, 70, 90) includes an end cap (90) having a side wall (92). A closure member (104) is rupturable to release inflation fluid from the chamber (42). An initiator (230) is actuatable to rupture the closure member (104). A filter retainer (170) includes a side wall (172) that defines a cavity (176). The side wall (172) of the filter retainer (170) includes a rim portion (196) that forms a terminal end of the side wall. A filter assembly (120) is positioned in the cavity (176) of the filter retainer (170). First segments (260) of the rim portion (196) are deformed to clamp the filter assembly (120) to the filter retainer (170). Non-deformed second segments (262) of the rim portion (196) engage an inner surface (264) of the side wall (92) of the end cap (90). The second segments (262) help position the end cap (90) and the filter retainer (170) coaxially with each other.

Claims

1. An inflator comprising:

a structure defining a chamber from which inflation fluid flows, said structure including an end cap having a side wall;

a closure member rupturable to release said inflation fluid from said chamber;

an initiator actuatable to rupture said closure member;

a filter retainer including a side wall defining a cavity, said side wall of said filter retainer including a rim portion forming a terminal end of said side wall; and

a filter assembly positioned in said cavity of said filter retainer, first segments of said rim portion being deformed to clamp said filter assembly to said filter retainer, non-deformed second segments of said rim portion engaging an inner surface of said side wall of said end cap, said second segments helping position said end cap and said filter retainer coaxially with each other.

2. The inflator recited in claim 1, wherein each of said side wall of said end cap and said side wall of said filter retainer has a generally cylindrical configuration, said second segments of said rim portion being arranged in a generally cylindrical pattern.

3. The inflator recited in claim 2, wherein said cylindrical side walls of said end cap and said filter retainer are each centered on a longitudinal axis, said axis of said end cap and said axis of said filter retainer being coaxial with each other when said second segments help position said end cap and said filter retainer.

4. The inflator recited in claim 3, wherein said structure defining said chamber has a generally cylindrical configuration centered on a longitudinal axis, said axis of said structure being coaxial with said axis of said end cap and said axis of said filter retainer when said second segments help position said end cap and said filter retainer.

5. The inflator recited in claim 4, wherein said structure defining a chamber further comprises an elongated generally cylindrical container portion and a fill cap, said end cap being connected to a first end portion of said container portion, said fill cap being connected to a second end portion of said container portion.

6. The inflator recited in claim 1, wherein said filter retainer includes a shoulder portion projecting from an inner surface of said side wall of said filter retainer, said filter assembly engaging said shoulder portion and being clamped between said first segments of said rim portion and said shoulder portion.

7. The inflator recited in claim 1, wherein said filter retainer includes an end wall that extends across said side wall and further defines said cavity, said end wall including an opening for discharging said inflation fluid when released from said chamber.

8. The inflator recited in claim 7, wherein said end wall includes a central support portion for supporting said initiator.

9. The inflator recited in claim 8, further comprising an initiator support barrel supported with said initiator by said central support portion.

10. The inflator recited in claim 9, wherein said initiator and said initiator support barrel are connected to said central support portion by a crimp.

11. The inflator recited in claim 7, wherein said filter assembly includes central opening, portions of said filter assembly surrounding said central opening being supported on said central support portion of said end wall.

12. The inflator recited in claim 1, wherein said end cap supports said closure member.

13. The inflator recited in claim 1, wherein said filter assembly comprises:

a filter support plate having a periphery engaging said side wall of said filter retainer; and

at least one filter sheet overlying said support plate, said first portions of said rim portion being deformed into engagement with said at least one filter sheet to clamp said filter assembly to said filter retainer.

14. The inflator recited in claim 13, wherein said filter assembly includes central opening extending through said filter support plate and said at least one filter plate, said initiator extending through said central opening of said filter assembly to position said initiator near said closure member.

15. The inflator recited in claim 13, wherein said support plate and said at least one filter sheet have generally disc-shaped configurations.

16. The inflator recited in claim 15, wherein said support plate has a first diameter and said at least one filter plate has a second diameter smaller than said first diameter.

17. The inflator recited in claim 13, wherein said support plate and said at least one filter sheet are bonded to each other to form said filter assembly.

18. The inflator recited in claim 13, wherein said support plate has a generally rigid metal construction with a plurality of holes bored through the plate.

19. The inflator recited in claim 13, wherein said at least one filter sheet has at least one of a wire mesh construction and a perforated metal sheet construction.

20. The inflator recited in claim 13, wherein said structure defining a chamber comprises a container for storing inflation fluid under pressure.

21. An inflator comprising:

a source from which inflation fluid flows, said source including a part having a side wall;

a filter retainer including a side wall defining a cavity, said side wall of said filter retainer including a rim portion forming a terminal end of said side wall; and

a filter assembly positioned in said cavity of said filter retainer, first segments of said rim portion being deformed to clamp said filter assembly to said filter retainer, non-deformed second segments of said rim portion engaging an inner surface of said side wall of said part, said second segments helping position said part and said filter retainer coaxially with each other.

22. An apparatus for helping to protect an occupant of a vehicle that has a side structure and a roof, said apparatus comprising:

an inflatable curtain inflatable away from the roof to a position adjacent the side structure;

a fill tube having a portion disposed in said inflatable curtain; and

an inflator for providing inflation fluid to said inflatable curtain through said fill tube, said inflator comprising;

a structure defining a chamber from which inflation fluid flows, said structure including an end cap having a side wall;

a closure member rupturable to release said inflation fluid from said chamber;

an initiator actuatable to rupture said closure member;

a filter retainer including a side wall defining a cavity, said side wall of said filter retainer including a rim portion forming a terminal end of said side wall; and

a filter assembly positioned in said cavity of said filter retainer, first segments of said rim portion being deformed to clamp said filter assembly to said filter retainer, non-deformed second segments of said rim portion engaging an inner surface of said side wall of said end cap, said second segments helping position said end cap and said filter retainer coaxially with each other.