Stent with micro-latching hinge joints

• US 7,141,063 B2
• Filed: 08/06/2003
• Issued: 11/28/2006
• Est. Priority Date: 08/06/2002
• Status: Active Grant

• Current Assignee: Mirus LLC
• Original Assignee: Icon Medical Corp. (ICON Interventional Systems, Inc.)
• Inventors: White, Jason, Stern, David
• Primary Examiner(s): Isabella, David J.
• Application Number:
  US10/636,324
• Publication Number:
  US 20040093077A1
• Time in Patent Office: 1,210 Days
• Field of Search: 623/1.1, 623 115- 117, 623/1.32, 623/23.7, 403104-107, 403/83, 403/84, 403/92, 403/93, 403/62, 403/101, 403/113, 403/119, 403/164, 403/173, 403/203, 403/279, 403/62.83
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/844 folded prior to deployment
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2002/91591 Locking connectors, e.g. using male-female connections
• CPC Class Codes: A61F 2220/0091 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: Y10T 403/32418 Plural distinct positions

Abstract

A stent is constructed using interconnected links having micro-mechanical latching mechanisms. The micro-mechanical latching elements allow relative rotational movement of interconnected links in one rotational direction but restrict relative rotational movement of the two links in the opposite direction. The micro-mechanical latch surface features are formed using microelectronic mechanical systems (MEMS) manufacturing methods. The male surface of the latching components contains an array of ridges or protrusions, and the receiving surface contains a matching array of recesses. The array of ridges or protrusions and the corresponding recesses have uniformly dissimilar slopes that result in a substantially greater frictional force in one direction than in the opposite direction. The separation distance between the two surfaces is such that the male latch surface is engaged with the receiving surface recesses in the low stress “locked” state, preventing motion in the undesired direction. Each male ridge or protrusion can be underlined by a void that promotes elastic deflection when sliding in the desired direction and recovery into the ‘locked’ state when aligned with the recesses.

Claims

1. A link for use in constructing an intravascular stent, comprising a flexible connector having first and second ends;

a first radial support member having a first end attached to said first end of said connector and having a second end extending away from said connector;

a second radial support member having a first end attached to said second end of said connector and having a second end extending away from said connector;

a first rotary ratchet means disposed at said first end of said first radial support member;

a second rotary ratchet means disposed at said first end of said second radial support member;

a third rotary ratchet means complementary to said second rotary ratchet means and disposed at said second end of said first radial support member; and

, a fourth rotary ratchet means complementary to said first rotary ratchet means and disposed at said second end of said second radial support member.

2. The link of claim 1, wherein one of said second and third rotary ratchet means and one of said first and fourth rotary ratchet means comprises a wheel with angled teeth formed on its periphery.

3. A link for use in constructing a medical device comprising a flexible connector having first and second ends;

a first radial support member having a first end attached to said first end of said connector and having a second end extending away from said connector;

a second radial support member having a first end attached to said second end of said connector and having a second end extending away from said connector;

a first rotary ratchet means disposed at said first end of said first radial support member;

a second rotary ratchet means disposed at said first end of said second radial support member;

a third rotary ratchet means complementary to said second rotary ratchet means and disposed at said second end of said first radial support member; and

a fourth rotary ratchet means complementary to said first rotary ratchet means and disposed at said second end of said second radial support member;

one of said second and third rotary ratchet means and one of said first and fourth rotary ratchet means comprises a wheel with angled teeth formed on its periphery;

one of said second and third rotary ratchet means and one of said first and fourth rotary ratchet means comprises a wheel with angled teeth formed on its periphery;

the other of said second and third rotary ratchet means and the other of said first and fourth rotary ratchet means comprises walls defining a circular recess complementary to said wheel, said walls having cutouts complementary to said angled teeth formed therein.

4. The link of claim 3, further comprising an upstanding post formed at the center of each of said circular recesses;

and wherein each of said wheels defines a hole therethrough having dimensions complementary to said post.

5. A medical device comprised of a plurality of interconnected links, a plurality of said links comprising a flexible connector having first and second ends;

a first radial support member having a first end attached to said first end of said connector and having a second end extending away from said connector;

a second radial support member having a first end attached to said second end of said connector and having a second end extending away from said connector;

a first rotary ratchet means disposed at said first end of said first radial support member;

a second rotary ratchet means disposed at said first end of said second radial support member;

a third rotary ratchet means complementary to said second rotary ratchet means and disposed at said second end of said first radial support member; and

a fourth rotary ratchet means complementary to said first rotary ratchet means and disposed at said second end of said second radial support member;

each one of said plurality of links being surrounded by and connected to four identical adjacent links, wherein a first identical adjacent link has its fourth rotary ratchet means engaged with the first rotary ratchet means of the one link;

wherein a second identical adjacent link has its third rotary ratchet means engaged with the second rotary ratchet means of the one link;

wherein a third identical adjacent link has its second rotary ratchet means engaged with the third rotary ratchet means of the one link; and

wherein a fourth identical adjacent link has its first rotary ratchet means engaged with the fourth rotary ratchet means of the one link.

6. The medical device of claim 5, wherein said ratchet means are configured such that said first radial support members are permitted by said rotary ratchet means to rotate only clockwise and said second radial support members are permitted by said rotary ratchet means to rotate only counterclockwise.

7. The medical device of claim 6, wherein said plurality of links is formed into a cylinder, said cylinder being expandable but, once expanded, not contractible.

8. A medical device that includes a body section, said body section includes a plurality of links, at least one of said links enabling at least a portion of said body section to expand and to restist contracting once said body section is at least partially expanded, at least one of said links including at least one link segment, said link segment including a head portion and a support member, said support member having first and second ends, first end of said support member rotatably connected to said head portion, said first end of said support member and said head portion including an engagement arrangement that has at least one engagement surface designed to limit a direction of rotation of said support member in a single direction relative to said head portion.

9. The medical device as defined in claim 8, wherein said engagement arrangement includes a plurality of engagement surfaces designed to limit a direction of rotation of said support member in a single direction relative to said head portion.

10. The medical device as defined in claim 9, wherein all said engagement surfaces are designed to limit a direction of rotation of said support member in a single direction relative to said head portion.

11. The medical device as defined in claim 8, wherein said engagement arrangement includes at least one engagement surface designed to allow rotation of said support member in a plurality of directions and at least one engagement surface designed to limit a direction of rotation of said support member in a single direction relative to said head portion.

12. The medical device as defined in claim 9, wherein said engagement arrangement includes a plurality engagement surfaces designed to allow rotation of said support member in a plurality of directions and a plurality engagement surfaces designed to limit a direction of rotation of said support member in a single direction relative to said head portion.

13. The medical device as defined in claim 8, wherein a plurality of said links enable at least a portion of said body section to expand and to restrict contracting once said body section is at least partially expanded, a plurality of said links including at least one link segment.

14. The medical device as defined in claim 10, wherein a plurality of said links enable at least a portion of said body section to expand and to restrict contracting once said body section is at least partially expanded, a plurality of said links including at least one link segment.

15. The medical device as defined in claim 12, wherein a plurality of said links enable at least a portion of said body section to expand and to restrict contracting once said body section is at least partially expanded, a plurality of said links including at least one link segment.

16. The medical device as defined in claim 10, wherein said engagement arrangement includes a ratcheting arrangement, said ratcheting arrangement including a plurality of engagement surfaces at least partially formed from a plurality of teeth and/or bumps and a plurality of recesses.

17. The medical device as defined in claim 14, wherein said engagement arrangement includes a ratcheting arrangement, said ratcheting arrangement including a plurality of engagement surfaces at least partially formed from a plurality of teeth and/or bumps and a plurality of recesses.

18. The medical device as defined in claim 12, wherein said engagement arrangement includes a ratcheting arrangement, said ratcheting arrangement including a plurality of engagement surfaces at least partially formed from a plurality of teeth and/or bumps and a plurality of recesses.

19. The medical device as defined in claim 15, wherein said engagement arrangement includes a ratcheting arrangement, said ratcheting arrangement including a plurality of engagement surfaces at least partially formed from a plurality of teeth and/or bumps and a plurality of recesses.

20. The medical device as defined in claim 8, wherein at least two of said links are connected together by a flexible connector.

21. The medical device as defined in claim 10, wherein at least two of said links are connected together by a flexible connector.

22. The medical device as defined in claim 12, wherein at least two of said links are connected together by a flexible connector.

23. The medical device as defined in claim 16, wherein at least two of said links are connected together by a flexible connector.

24. The medical device as defined in claim 17, wherein at least two of said links are connected together by a flexible connector.

25. The medical device as defined in claim 18, wherein at least two of said links are connected together by a flexible connector.

26. The medical device as defined in claim 19, wherein at least two of said links are connected together by a flexible connector.

27. The medical device as defined in claim 20, wherein said connector enables said links to change in distance from one another when said body section is expanded.

28. The medical device as defined in claim 24, wherein said connector enables said links to change in distance from one another when said body section is expanded.

29. The medical device as defined in claim 26, wherein said connector enables said links to change in distance from one another when said body section is expanded.

30. The medical device as defined in claim 8, wherein at least one support member has a second end that includes at least a portion of an engagement arrangement.

31. The medical device as defined in claim 28, wherein at least one support member has a second end that includes at least a portion of an engagement arrangement.

32. The medical device as defined in claim 29, wherein at least one support member has a second end that includes at least a portion of an engagement arrangement.

33. The medical device as defined in claim 30, wherein at least one support member has a second end including an engagement arrangement designed to limit a direction of rotation of said support member in a single direction relative to another head portion.

34. The medical device as defined in claim 31, wherein at least one support member has a second end including an engagement arrangement designed to limit a direction of rotation of said support member in a single direction relative to another head portion.

35. The medical device as defined in claim 32, wherein at least one support member has a second end including an engagement arrangement designed to limit a direction of rotation of said support member in a single direction relative to another head portion.

36. The medical device as defined in claim 33, wherein said engagement arrangement on said second end includes a ratcheting arrangement, said ratcheting arrangement including a plurality of engagement surfaces at least partially formed from a plurality of teeth and/or bumps and a plurality of recesses.

37. The medical device as defined in claim 34, wherein said engagement arrangement on said second end includes a ratcheting arrangement, said ratcheting arrangement including a plurality of engagement surfaces at least partially formed from a plurality of teeth and/or bumps and a plurality of recesses.

38. The medical device as defined in claim 35, wherein said engagement arrangement on said second end includes a ratcheting arrangement, said ratcheting arrangement including a plurality of engagement surfaces at least partially formed from a plurality of teeth and/or bumps and a plurality of recesses.

39. The medical device as defined in claim 36, wherein said ratcheting arrangement includes a wheel with angled teeth formed on its periphery and a plurality of teeth recess, said wheel at least partially formed in said head portion and said teeth recesses at least partially formed on said first end of said support member.

40. The medical device as defined in claim 8, wherein said body portion at least partially forms a stent.

41. The medical device as defined in claim 37, wherein said body portion at least partially forms a stent.

42. The medical device as defined in claim 38, wherein said body portion at least partially forms a stent.

43. The medical device as defined in claim 8, wherein said body portion is at least partially formed from a bio-degradable material.

44. The medical device as defined in claim 41, wherein said body portion is at least partially formed from a bio-degradable material.

45. The medical device as defined in claim 42, wherein said body portion is at least partially formed from a bio-degradable material.

46. The medical device as defined in claim 8, wherein said body portion includes a pharmacological agent, is coated with a pharmacological agent, or combinations thereof.

47. The medical device as defined in claim 44, wherein said body portion includes a pharmacological agent, is coated with a pharmacological agent, or combinations thereof.

48. The medical device as defined in claim 45, wherein said body portion includes a pharmacological agent, is coated with a pharmacological agent, or combinations thereof.