Self-elevating offshore structure

• US 7,147,403 B2
• Filed: 06/30/2003
• Issued: 12/12/2006
• Est. Priority Date: 07/01/2002
• Status: Active Grant

• Current Assignee: Keppel Offshore & Marine USA, Inc. (Keppel Corporation Limited)
• Original Assignee: Bennett & Associates
• Inventors: Bennett, William T. Jr., Bennett, William T. III, Alford, Jacob H., Vazquez Gonzalez, Jose H.
• Primary Examiner(s): Lagman, Frederick L.
• Application Number:
  US10/610,033
• Publication Number:
  US 20060062636A1
• Time in Patent Office: 1,261 Days
• Field of Search: 405196-200, 405203-206, 405/209
• US Class Current: 405/196
• CPC Class Codes: E02B 17/021 with relative movement between supporting construction and platform
• CPC Class Codes: E02B 2017/0047 using a barge
• CPC Class Codes: E02B 2017/006 with lattice style supporting legs
• CPC Class Codes: E02B 2017/0082 Spudcans, skirts or extended feet

Abstract

A self-elevating offshore structure supports a deck for production operations at sea in the absence of an elevating hull. A non-buoyant deck is supported by braces and truss legs above wave action. The legs move in relation to the legs and the braces, elevating the deck and the braces supporting the deck. The offshore structure is transported to a deployment site by a buoyant vessel and then released from the vessel once the legs are embedded into the sea bottom.

Claims

1. An offshore structure suitable for production operations at sea, comprising at least one non-buoyant deck supportable on a transport vessel during transit to a deployment location at sea, a plurality of brace assemblies supporting said deck at an operational level at sea without a buoyant hull, and a plurality of legs supporting said deck and said brace assemblies above sea wave action, each of said plurality of legs being adapted for embedding into a sea bottom while said deck is supported by the transport vessel and being adapted to receiving sufficient loading on leg footings from said transport vessel during embedding into the sea bottom to simulate operating and environmental loads.

2. The offshore structure of claim 1, wherein said plurality of brace assemblies comprise non-buoyant members.

3. The offshore structure of claim 1, wherein said plurality of brace assemblies comprise leg receiving brace members, said leg receiving brace members defining openings for extension of the legs therethrough.

4. The offshore structure of claim 1, further comprising a means for releasably securing said offshore structure to the transport vessel, said securing means retaining said offshore structure deck on the transport vessel during transit to the deployment location at sea.

5. The offshore structure of claim 4, wherein lower portions of each of said plurality of legs are adapted for embedding into a sea bottom while said securing means retain said deck attached to the transport vessel.

6. The offshore structure of claim 5, further comprising a tension means for temporarily engaging the transport vessel while the transport vessel is being lowered into water without disturbing embedment of the legs into the sea bottom.

7. The offshore structure of claim 1, wherein said brace assemblies retain said plurality of legs in a spatial relationship to each other.

8. The offshore structure of claim 1, wherein each of the brace assemblies comprises a plurality of upper brace members and a plurality of lower brace members oriented in a substantially parallel relationship to the upper brace members.

9. The offshore structure of claim 8, wherein each of said brace assemblies further comprises upper leg securing braces and lower leg securing braces, said upper and said lower leg securing braces inscribing areas, within which the plurality of legs move in relation to said deck.

10. The offshore structure of claim 1, further comprising jack up assemblies to facilitate movement of said plurality of legs in relation to said deck and said brace assemblies between a non-operation position extending above the water surface and an embedded position with footings of the plurality of legs embedded into a sea bottom.

11. An offshore structure suitable for production operations at sea, comprising:

at least one non-buoyant deck for supporting production equipment;

a plurality of brace assemblies supporting said deck at an operational level at sea without a buoyant hull;

a plurality of truss legs supporting said deck and said brace assemblies above sea wave action; and

a means for moving said legs in relation to said deck and said brace assemblies between a position above water surface and a position with footings of the legs embedded into the sea bottom, said truss legs being adapted to receive loadings from said transport vessel during embedment of said footings of the legs in the sea bottom, wherein said loadings received by said legs simulate operational and environmental loads encountered by said offshore structure during offshore operations.

12. The offshore structure of claim 11, further comprising a means for temporarily releasably securing said offshore structure on a transport vessel.

13. The offshore structure of claim 11, further comprising a tension means for temporarily engaging the transport vessel while the transport vessel is being lowered into water without disturbing embedment of the legs into the sea bottom.

14. The offshore structure of claim 11, wherein each of the brace assemblies comprises a plurality of upper brace members and a plurality of lower brace members oriented in a substantially parallel relationship to the upper brace members.

15. The offshore structure of claim 14, wherein said plurality of brace assemblies comprise leg receiving brace members, said leg receiving brace members defining openings for extension of the legs therethrough, said leg receiving members carrying said means for moving said legs.

16. The offshore structure of claim 11, wherein said means for moving said legs comprise a plurality of jacking units secured between said braces and said truss legs.

17. An offshore structure, comprising:

at least one non-buoyant deck;

a plurality of brace assemblies supporting said deck at an operational level at sea;

a plurality of truss legs supporting said deck and said brace assemblies above sea wave action;

said offshore structure being adapted for transporting to a deployment site by an independent relesable transport means and is adapted for supporting operations at sea in the absence of a buoyant hull, each of said plurality of legs being adapted for embedding into a sea bottom while said deck is supported by the transport means and being adapted to receiving sufficient loading on leg footings from said transport means during embedding into the sea bottom to simulate operating and environmental loads, said structure further comprising a tension means for temporarily engaging the transport vessel while the transport vessel is being lowered into water without disturbing embedment of the legs into the sea bottom.

18. The offshore structure of claim 17, further comprising a means for moving said legs in relation to said deck and said brace assemblies between a position above water surface and a position with footings of the legs embedded into the sea bottom.

19. The offshore structure of claim 17, wherein said legs are provided with footings embeddable into a sea bottom, while receiving loadings from the transport means before the transport means is released from the offshore structure.

20. The offshore structure of claim 17, wherein each of the brace assemblies comprises a plurality of upper brace members and a plurality of lower brace members oriented in a substantially parallel relationship to the upper brace members.

21. A method of deploying an offshore structure in a pre-determined location at sea, comprising the following steps:

providing an offshore structure having at least one non-buoyant deck, a plurality of brace assemblies for supporting said deck and a plurality of truss legs supporting said deck and said brace assemblies, and a means for moving said legs in relation to said deck and said brace assemblies;

providing a buoyant transport vessel and positioning said offshore structure on said transport vessel, with the legs of the offshore structure extending above the transport vessel;

providing a securing means for temporarily securing said offshore structure on the transport means;

providing a flexible tension means for temporarily operationally connecting said offshore structure to said transport vessel;

delivering said offshore structure to the pre-determined location at sea;

ballasting said transport vessel and lowering said legs, while activating said means for moving the legs;

transferring loads from the ballasted transport vessel to footings of the legs to simulate operational and environmental loads, while embedding the legs into a sea bottom;

elevating the deck, the brace assemblies and the transport vessel to a pre-determined elevation above the water surface, while retaining connection of the transport vessel to the deck through the tension means; and

lowering the transport vessel into the water, without disturbing embedment of the legs.

22. The method of claim 21, wherein said means for moving the legs comprise jack-up units.

23. The method of claim 21, wherein said legs are provided with footings embeddable into a sea bottom.

24. The method of claim 21, wherein said plurality of brace assemblies comprise leg receiving brace members, said leg receiving brace members defining openings for extension of the legs therethrough, said leg receiving members carrying said means for moving said legs.

25. The method of claim 21, wherein each of said brace assemblies further comprises upper leg securing braces and lower leg securing braces, said upper and said lower leg securing braces inscribing areas, within which the plurality of legs move in relation to said deck.