High-strength microwave antenna assemblies

• US 7,147,632 B2
• Filed: 10/07/2004
• Issued: 12/12/2006
• Est. Priority Date: 11/02/2001
• Status: Expired due to Term

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Vivant Medical, Inc. (Johnson Controls International plc)
• Inventors: Prakash, Mani, Kim, Steven, Rossetto, Francesca, Su, Ted, Lee, Anthony, Glassman, Jonathan
• Primary Examiner(s): OWENS, DOUGLAS W
• Application Number:
  US10/961,994
• Publication Number:
  US 20050062666A1
• Time in Patent Office: 796 Days
• Field of Search: 606/33, 606/41, 343/790
• US Class Current: 606/33
• CPC Class Codes: A61B 18/18 by applying electromagnetic radiation, e.g. microwaves radiation therapy A61N5/00
• CPC Class Codes: A61B 18/1815 using microwaves
• CPC Class Codes: A61B 2018/00077 high, i.e. electrically conducting
• CPC Class Codes: A61B 2018/00083 low, i.e. electrically insulating
• CPC Class Codes: A61B 2018/00136 with polymer
• CPC Class Codes: A61B 2018/00142 lubricating
• CPC Class Codes: A61B 2018/00178 Electrical connectors
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/1823 Generators therefor
• CPC Class Codes: A61B 2018/1838 Dipole antennas
• CPC Class Codes: A61B 2018/1853 Monopole antennas
• CPC Class Codes: A61B 2018/1869 with an instrument interstitially inserted into the body, e.g. needles
• CPC Class Codes: A61B 2018/1892 Details of electrical isolations of the antenna
• CPC Class Codes: Y10T 29/49005 Acoustic transducer
• CPC Class Codes: Y10T 29/49007 Indicating transducer
• CPC Class Codes: Y10T 29/49016 Antenna or wave energy "plumbing" making
• CPC Class Codes: Y10T 29/49018 with other electrical component

Abstract

Various high-strength microwave antenna assemblies are described herein. The microwave antenna has a radiating portion connected by a feedline to a power generating source, e.g., a generator. The antenna is a dipole antenna with the distal end of the radiating portion being tapered and terminating at a tip to allow for direct insertion into tissue. Antenna rigidity comes from placing distal and proximal radiating portions in a pre-stressed state, assembling them via threaded or overlapping joints, or fixedly attaching an inner conductor to the distal portion. The inner conductor is affixed to the distal portion by, e.g., welding, brazing, soldering, or by adhesives. A junction member made from a hard dielectric material, e.g., ceramic, can be placed between the two portions and can have uniform or non-uniform shapes to accommodate varying antenna designs. Electrical chokes may also be used to contain returning currents to the distal end of the antenna.

Claims

1. A microwave antenna assembly for applying microwave energy therapy comprising:

a proximal portion having an inner conductor and an outer conductor, each extending therethrough, the inner conductor disposed within the outer conductor;

a distal portion disposed distally of the proximal portion, with the inner conductor extending at least partially therein;

a junction member having a longitudinal thickness and having at least a portion of which is disposed between the proximal and distal portions such that the inner conductor extends therethrough;

wherein the distal portion and proximal portion apply a compressive force on at least a portion of the junction member; and

wherein the junction member has a radial thickness which is non-uniform about a longitudinal axis as defined by the junction member.

2. The microwave antenna assembly of claim 1 wherein the proximal portion has a length corresponding to a distance of one-quarter wavelength of radiation transmittable through the antenna assembly.

3. The microwave antenna assembly of claim 1 wherein the proximal portion is adapted to radiate along the length upon transmission of the radiation.

4. The microwave antenna assembly of claim 1 wherein the junction member comprises a dielectric material.

5. The microwave antenna assembly of claim 1 wherein the junction member is stepped such that the member comprises at least two different radial thicknesses.

6. The microwave antenna assembly of claim 1 wherein the distal portion has a tapered distal end.

7. The microwave antenna assembly of claim 1 wherein the distal portion has an actual length defined along an outer surface of the distal portion such that a cumulative distance of the actual length and the thickness of the junction member corresponds to a distance of one-quarter wavelength of radiation transmittable through the antenna assembly.

8. The microwave antenna assembly of claim 1 wherein the distal portion comprises a metal.

9. The microwave antenna assembly of claim 1 wherein the inner conductor extends through the distal portion.

10. The microwave antenna assembly of claim 1 wherein the distal portion defines a channel extending from the inner conductor disposed within the distal portion to an outer surface of the distal portion.

11. The microwave antenna assembly of claim 1 wherein the distal portion is attached to the inner conductor by a method selected from the group consisting of welding, brazing, soldering, and adhesives.

12. The microwave antenna assembly of claim 1 wherein when the antenna is under a state of zero external stress, the inner conductor is in a state of tension and is attached to the distal portion such that the distal portion applies the compressive force against the junction member.

13. The microwave antenna assembly of claim 1 further comprising a dielectric coating disposed at least partially over the antenna assembly.

14. A microwave antenna assembly for applying microwave energy therapy comprising:

a proximal portion having an inner conductor and an outer conductor, each extending therethrough, the inner conductor disposed within the outer conductor;

a distal portion disposed distally of the proximal portion, with the inner conductor extending at least partially therein;

a junction member having a longitudinal thickness and having at least a portion of which is disposed between the proximal and distal portions such that the inner conductor extends therethrough;

wherein the distal portion and proximal portion apply a compressive force on at least a portion of the junction member; and

a thermoplastic polymer disposed at least partially over the antenna assembly.

15. A microwave antenna assembly for applying microwave energy therapy comprising:

a proximal portion having an inner conductor and an outer conductor, each extending therethrough, the inner conductor disposed within the outer conductor;

a distal portion disposed distally of the proximal portion, with the inner conductor extending at least partially therein;

a junction member having a longitudinal thickness and having at least a portion of which is disposed between the proximal and distal portions such that the inner conductor extends therethrough;

wherein the distal portion and proximal portion apply a compressive force on at least a portion of the junction member; and

a conductive layer which is located proximally of the distal portion and is in electrical communication with the outer conductor.

16. The microwave antenna assembly of claim 15 wherein the conductive layer is selected from the group consisting of conductive coatings, metallic foil, and metal tubing.

17. The microwave antenna assembly of claim 15 further comprising a first dielectric layer disposed at least partially between the conductive layer and the proximal portion.

18. The microwave antenna assembly of claim 17 further comprising a second dielectric layer disposed at least partially about the conductive layer.

19. The microwave antenna assembly of claim 15 wherein the conductive layer is disposed at least partially about a coaxial feedline connecting the antenna assembly to a generator.

20. The microwave antenna assembly of claim 19 further comprising a dielectric layer disposed between the conductive layer and the proximal portion.

21. A microwave antenna assembly for applying microwave energy therapy comprising:

a proximal portion having an inner conductor and an outer conductor, each extending therethrough, the inner conductor disposed within the outer conductor;

a distal portion disposed distally of the proximal portion, with the inner conductor extending at least partially therein;

a junction member having a longitudinal thickness and having at least a portion of which is disposed between the proximal and distal portions such that the inner conductor extends therethrough;

wherein the distal portion and proximal portion apply a compressive force on at least a portion of the junction member; and

wherein the distal portion has an actual length defined along an outer surface of the distal portion such that the actual length corresponds to a distance of one-half wavelength of radiation transmittable through the antenna assembly.

22. The microwave antenna assembly of claim 21 wherein the inner conductor is in a state of tension and is attached to the distal portion such that the distal portion applies compressive force against the junction member.