External fixator

• US 7,147,640 B2
• Filed: 12/10/2003
• Issued: 12/12/2006
• Est. Priority Date: 03/12/2003
• Status: Active Grant

• Current Assignee: Acumed Llc (Berkshire Hathaway Incorporated)
• Original Assignee: Acumed Llc (Berkshire Hathaway Incorporated)
• Inventors: Horst, Steven P., Huebner, Randall J.
• Primary Examiner(s): Robert, Eduardo C.
• Assistant Examiner(s): COMSTOCK, DAVID C
• Application Number:
  US10/734,017
• Publication Number:
  US 20040181221A1
• Time in Patent Office: 1,098 Days
• Field of Search: 606/54, 606/59, 606/61, 606/73, 606/86, 606/104, 606/105
• US Class Current: 606/59
• CPC Class Codes: A61B 17/6425 specially adapted to be fitted across a bone joint

Abstract

Bone fixators for securing and/or repairing fractures and/or other defects of a distal radius and wrist. The bone fixators may include, among others, (1) a distal mounting element configured to be mounted in a metacarpal bone, or other hand bone, (2) a proximal mounting element configured to be mounted in the radius, the ulna, or other arm bone, (3) a distal member configured to be secured to the distal mounting element, (4) a proximal member configured to be secured to the proximal mounting element, and/or (5) a coupling, connecting the proximal member and the distal member, configured to allow immobilization, as well as adjustable flexion, rotation, and/or translation of the distal member relative to the proximal member.

Claims

1. A bone fixator for repairing fractures and/or other dislocations of a distal radius and wrist, comprising:

a distal member configured to be secured to a distal mounting element mounted in a metacarpal bone;

a proximal member configured to be secured to a proximal mounting element mounted in the radius; and

a coupling connecting the proximal member and the distal member,

wherein the coupling is configured to permit immobilization, as well as adjustable flexion, rotation, and translation of the distal member relative to the proximal member, wherein the fixator has a length and includes a flexible wire of substantially fixed length, wherein the flexible wire creates a flexible portion of the coupling, and wherein the flexible portion extends along a minor fraction of the length of the fixator.

2. The bone fixator of claim 1, wherein the coupling includes a ball and socket joint.

3. The bone fixator of claim 1, wherein the coupling includes a plurality of annular spacers disposed in engagement with one another on the flexible wire.

4. The bone fixator of claim 3, wherein the spacers are discrete.

5. The bone fixator of claim 3, wherein the flexible wire has an end, and wherein the spacers are removable from the flexible wire by sliding the spacers off the end.

6. The bone fixator of claim 1, wherein the flexible wire is formed of a nickel titanium alloy.

7. The bone fixator of claim 6, wherein the flexible wire is superelastic.

8. The bone fixator of claim 1, wherein the coupling is configured such that the vertical angle and the lateral angle between the proximal member and the distal member may be independently adjusted and then fixed.

9. The bone fixator of claim 1, wherein the minor fraction is about one-eighth.

10. A bone fixator for repairing fractures and/or other dislocations of a distal radius and wrist, comprising:

at least one distal mounting element configured to be mounted in a metacarpal bone;

at least one proximal mounting element configured to be mounted in the radius;

a distal member, configured to secure the distal mounting element relative to the distal member;

a proximal member, configured to secure the proximal mounting element relative to the proximal member; and

a coupling connecting the proximal member and the distal member,

wherein the coupling is configured to permit immobilization, as well as adjustable flexion, rotation, and translation of the distal member relative to the proximal member, wherein the coupling includes a substantially linear, flexible wire that allows the coupling to flex at a plurality of positions along the wire, and wherein the coupling has a resiliency provided at least mostly by the wire, and wherein the coupling includes a ball and socket joint.

11. The fixator of claim 10, wherein translation and flexion of the distal member relative to the proximal member are independently adjustable.

12. The fixator of claim 10, wherein the coupling includes a superelastic portion and one or more rigidizing elements, wherein the rigidizing elements adjustably restrict at least one of translation and flexion of the distal member relative to the proximal member.

13. The fixator of claim 10, wherein the rigidizing elements include a translation lock, configured adjustably to limit translation of the distal member relative to the superelastic portion.

14. The fixator of claim 10, wherein the coupling includes a coupling bracket, and wherein the coupling bracket includes bracket arms that are independently adjustable.

15. The fixator of claim 10, further comprising at least one reference marking configured to aid in setting at least one of the length, orientation, and flexibility of the fixator.

16. A bone fixator for repairing fractures and/or other dislocations of a distal radius and wrist, comprising:

at least one distal mounting element configured to be mounted in a metacarpal bone;

at least one proximal mounting element configured to be mounted in the radius;

a distal member, configured to secure the distal mounting element relative to the distal member;

a proximal member, configured to secure the proximal mounting element relative to the proximal member; and

a coupling configured to connect the proximal member and the distal member,

wherein the coupling is configured to permit immobilization, as well as adjustable flexion, rotation, and translation of the distal member relative to the proximal member, wherein the coupling has a resiliency that allows the coupling to respond resiliently to flexion, wherein the coupling has a permitted range of flexion that is adjustable without affecting the resiliency, and wherein the coupling is configured such that both the angle and the distance between the proximal member and the distal member may be adjusted independently and then fixed.

17. The bone fixator of claim 16, wherein the coupling includes a flexible wire extending generally orthogonal to the distal mounting element of the distal member, and wherein the wire at least substantially provides the resiliency.

18. The bone fixator of claim 16, wherein the coupling includes an elongate, flexible member and one or more rigidizing elements, and wherein the rigidizing elements adjustably restrict flexion of the flexible member.

19. The bone fixator of claim 18, wherein the rigidizing elements include a coupling bracket configured to selectively restrict at least one of the flexion and rotation of the distal member relative to the proximal member.

20. The bone fixator of claim 18, the flexible member including a wire, wherein the rigidizing elements include a plurality of annular spacers disposed in engagement with one another on the wire.

21. The bone fixator of claim 16, wherein the coupling includes a wire formed of a nickel titanium alloy.

22. The bone fixator of claim 16, wherein the coupling is configured such that the vertical angle and the lateral angle between the proximal member and the distal member may be independently adjusted and then fixed.

23. The bone fixator of claim 16, wherein a permitted range of the flexion for a pair of opposing directions is adjustable independently for each direction.

24. A bone fixator for repairing fractures and/or other dislocations of a distal radius and wrist, comprising:

at least one distal mounting element configured to be mounted in a metacarpal bone;

at least one proximal mounting element configured to be mounted in the radius;

a distal member, configured to secure the distal mounting element relative to the distal member;

a proximal member, configured to secure the proximal mounting element relative to the proximal member; and

a coupling configured to connect the proximal member and the distal member,

wherein the coupling is configured to permit immobilization, as well as adjustable flexion, rotation, and translation of the distal member relative to the proximal member, wherein the coupling has a resiliency that allows the coupling to respond resiliently to flexion, wherein the coupling has a permitted range of flexion that is adjustable without affecting the resiliency, and wherein the coupling is configured such that the vertical angle and the lateral angle between the proximal member and the distal member may be independently adjusted and then fixed.

25. The bone fixator of claim 24, wherein the coupling includes a flexible wire extending generally orthogonal to the distal mounting element of the distal member, and wherein the wire at least substantially provides the resiliency.

26. The bone fixator of claim 24, wherein the coupling includes an elongate, flexible member and one or more rigidizing elements, and wherein the rigidizing elements adjustably restrict flexion of the flexible member.

27. The bone fixator of claim 26, wherein the rigidizing elements include a coupling bracket configured to selectively restrict at least one of the flexion and rotation of the distal member relative to the proximal member.

28. The bone fixator of claim 26, the flexible member including a wire, wherein the rigidizing elements include a plurality of annular spacers disposed in engagement with one another on the wire.

29. The bone fixator of claim 24, wherein the coupling includes a wire formed of a nickel titanium alloy.

30. The bone fixator of claim 24, wherein a permitted range of the flexion for a pair of opposing directions is adjustable independently for each direction.

31. A bone fixator for repairing fractures and/or other dislocations of a distal radius and wrist, comprising:

at least one distal mounting element configured to be mounted in a metacarpal bone;

at least one proximal mounting element configured to be mounted in the radius;

a distal member, configured to secure the distal mounting element relative to the distal member;

a proximal member, configured to secure the proximal mounting element relative to the proximal member; and

a coupling configured to connect the proximal member and the distal member,

wherein the coupling is configured to permit immobilization, as well as adjustable flexion, rotation, and translation of the distal member relative to the proximal member, wherein the coupling has a resiliency that allows the coupling to respond resiliently to flexion, wherein the coupling has a permitted range of flexion that is adjustable without affecting the resiliency, and wherein a permitted range of the flexion for a pair of opposing directions is adjustable independently for each direction.

32. The bone fixator of claim 31, wherein the coupling includes a flexible wire extending generally orthogonal to the distal mounting element of the distal member, and wherein the wire at least substantially provides the resiliency.

33. The bone fixator of claim 31, wherein the coupling includes an elongate, flexible member and one or more rigidizing elements, and wherein the rigidizing elements adjustably restrict flexion of the flexible member.

34. The bone fixator of claim 33, wherein the rigidizing elements include a coupling bracket configured to selectively restrict at least one of the flexion and rotation of the distal member relative to the proximal member.

35. The bone fixator of claim 33, the flexible member including a wire, wherein the rigidizing elements include a plurality of annular spacers disposed in engagement with one another on the wire.

36. The bone fixator of claim 31, wherein the coupling includes a wire formed of a nickel titanium alloy.

37. A bone fixator for repairing fractures and/or other dislocations of a distal radius and wrist, comprising:

a distal member configured to be secured to a distal mounting element mounted in a metacarpal bone;

a proximal member configured to be secured to a proximal mounting element mounted in the radius; and

a coupling connecting the proximal member and the distal member,

wherein the coupling is configured to permit immobilization, as well as adjustable flexion, rotation, and translation of the distal member relative to the proximal member, wherein the coupling includes an elongate member having a flexibility that allows the coupling to flex at a plurality of positions along the elongate member, and wherein the coupling also includes a plurality of discrete annular spacers received on the elongate member and engaged with one another.

38. The bone fixator of claim 37, wherein the elongate member has an end, and wherein the spacers are removable from the elongate member by sliding the spacers off the end.

39. The bone fixator of claim 37, wherein the elongate member is formed of a nickel titanium alloy.

40. The bone fixator of claim 37, wherein the elongate member is superelastic.

41. The bone fixator of claim 37, wherein the coupling is configured such that the vertical angle and the lateral angle between the proximal member and the distal member may be independently adjusted and then fixed.

42. The bone fixator of claim 37, further comprising at least one reference marking configured to aid in setting at least one of the length, orientation, and flexibility of the fixator.

43. A bone fixator for repairing fractures and/or other dislocations of a distal radius and wrist, comprising:

a distal member configured to be secured to a distal mounting element mounted in a metacarpal bone;

a proximal member configured to be secured to a proximal mounting element mounted in the radius; and

a coupling connecting the proximal member and the distal member,

wherein the coupling is configured to permit immobilization, as well as adjustable flexion, rotation, and translation of the distal member relative to the proximal member, wherein the coupling includes an elongate member having a flexibility that allows the coupling to flex at a plurality of positions along the elongate member, wherein the coupling also includes a plurality of annular spacers received on the elongate member and engaged with one another, and wherein the coupling is configured such that the vertical angle and the lateral angle between the proximal member and the distal member may be independently adjusted and then fixed.

44. The bone fixator of claim 43, wherein the elongate member has an end, and wherein the spacers are removable from the elongate member by sliding the spacers off the end.

45. The bone fixator of claim 43, wherein the elongate member is formed of a nickel titanium alloy.

46. The bone fixator of claim 43, wherein the elongate member is superelastic.

47. The bone fixator of claim 43, further comprising at least one reference marking configured to aid in setting at least one of the length, orientation, and flexibility of the fixator.