Expandable tubular fabric

• US 7,147,904 B1
• Filed: 08/05/2003
• Issued: 12/12/2006
• Est. Priority Date: 08/05/2003
• Status: Expired due to Fees

• Current Assignee: Evelyn Florence, LLC
• Original Assignee: Evelyn Florence, LLC
• Inventors: Crawford, Julian
• Primary Examiner(s): McNeil, Jennifer C.
• Assistant Examiner(s): BRUENJES, CHRISTOPHER P
• Application Number:
  US10/634,166
• Time in Patent Office: 1,225 Days
• Field of Search: 428/36.1, 428/36.3, 428/36.9, 428/36.92, 428/376, 428/377, 57210-213, 572/30, 572/31, 174/69, 174/DIG.8, 174/DIG.11, 206/446, 138/118, 138/123, 138/124, 138/125, 138/129, 138/137, 138/140, 138/141, 138/144
• US Class Current: 428/36.1
• CPC Class Codes: D02G 3/38 Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn; D02G3/32 takes precedence; covering endless core threads with fibres by using open-end spinning techniques D01H4/00
• CPC Class Codes: D04H 3/07 otherwise than in a plane, e.g. in a tubular way
• CPC Class Codes: Y10S 174/08 Shrinkable tubes
• CPC Class Codes: Y10S 174/11 Zipper tubes
• CPC Class Codes: Y10T 428/1362 Textile, fabric, cloth, or pile containing [e.g., web, net, woven, knitted, mesh, nonwoven, matted, etc.]
• CPC Class Codes: Y10T 428/1369 Fiber or fibers wound around each other or into a self-sustaining shape [e.g., yarn, braid, fibers shaped around a core, etc.]
• CPC Class Codes: Y10T 428/139 Open-ended, self-supporting conduit, cylinder, or tube-type article
• CPC Class Codes: Y10T 428/1397 Single layer [continuous layer]
• CPC Class Codes: Y10T 428/2935 Discontinuous or tubular or cellular core
• CPC Class Codes: Y10T 428/2936 Wound or wrapped core or coating [i.e., spiral or helical]

Abstract

An expandable tubular fabric formed by heat setting a plurality of thermoplastic yarns producing drawn thermoplastic yarns, arranging these yarns in an array and in juxtaposed positions and moving them in a first direction. Extruding at least one filament along a circular or other shaped path about the moving array of drawn yarns and causing the extruded filament(s) to bond with the array of yarns. Finally, setting the extruded filament in bonded position with the array of yarns holding them in relative fixed positions and forming the fabric stable.

Claims

1. An expandable tubular fabric comprising:

a plurality of longitudinally extending thermoplastic filaments which are drawn and heat set to have first elongation capabilities and are arranged along an ellipsoid path in juxtaposed positions forming an elongated tube;

at least one elastic thermoplastic filament having second elongation capabilities greater than said first elongation capabilities which are helically wrapped about and bonded to said longitudinally extending drawn and heat set thermoplastic filaments forming helical wraps, said helically disposed elastic thermoplastic filament bonding with said longitudinally extending drawn and heat set thermoplastic filaments maintaining each said longitudinally extending drawn and heat set thermoplastic filament in fixed position relative to the adjacent said longitudinally extending drawn and heat set thermoplastic filaments wherein;

said longitudinally extending drawn and heat set thermoplastic filaments maintain their relative positions in said tubular fabric during use.

2. The fabric according to claim 1 wherein said longitudinally extending drawn and heat set thermoplastic filaments are of a first size and said elastic thermoplastic filaments are of a second size, said second size being at least twice the size of said first size.

3. The fabric according to claim 1 wherein each of said longitudinally extending drawn and heat set thermoplastic filaments are substantially engaged with the adjacent said longitudinally extending drawn and heat set thermoplastic filaments along its length.

4. The fabric according to claim 1 wherein said helical wraps formed by said elastic thermoplastic filament are longitudinally spaced along the length of said longitudinally extending drawn and heat set thermoplastic filaments.

5. The fabric of claim 1 wherein said helically wrapped elastic thermoplastic filament has a profiled cross-section.

6. The fabric of claim 1 wherein said helically wrapped elastic filament has a circular cross-section.

7. The fabric of claim 1 wherein said longitudinally extending drawn and heat set thermoplastic filaments have a circular cross-section.

8. The fabric of claim 1 wherein said longitudinally extending drawn and heat set thermoplastic filaments have a profiled cross section.