Ring type current sensor

• US 7,148,675 B2
• Filed: 04/21/2005
• Issued: 12/12/2006
• Est. Priority Date: 04/23/2004
• Status: Expired due to Fees

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Itoh, Tomoki
• Primary Examiner(s): Hollington, Jermele
• Assistant Examiner(s): Vazquez, Arleen M.
• Application Number:
  US11/110,839
• Publication Number:
  US 20050237050A1
• Time in Patent Office: 600 Days
• Field of Search: 324/117.R, 324/117.H, 324/252, 324/225, 361/115, 336/229, 336/234
• US Class Current: 324/117.00R
• CPC Class Codes: G01R 15/202 using Hall-effect devices Hall elements in arrangements for measuring electrical power G01R21/08

Abstract

A ring type current sensor has a C-shaped core and a magnetic sensor. An inner circumference of the core defines a detection field of a current. Both end faces in a circumferential direction of the core forms a gap therebetween. A cross-sectional area of the core perpendicular to the circumferential direction gradually increases from the both end faces to a portion opposite to the gap in a diametrical direction. A magnetic sensor is disposed in the gap. Preferably, the core is a stack of a plurality of core plates having different shapes.

Claims

1. A ring type current sensor for a conductor comprising:

a C-shaped core for enclosing the conductor, wherein the C-shaped core has end faces, which face in a circumferential direction of the C-shaped core, and a gap is formed between the end faces, and wherein the core is formed by a stack of C-shaped core plates that are stacked in an axial direction of the core, which is perpendicular to the circumferential direction, and the thickness of each core plate, which is measured in the axial direction, is uniform over the entire circumferential extent of each core plate, and the circumferential lengths of the core plates vary, such that a cross-sectional area of the core perpendicular to the circumferential direction gradually increases from the end faces to an intermediate portion opposite to the gap in a diametrical direction of the core; and

a magnetic sensor disposed in the gap.

2. The sensor according to claim 1, wherein the thickness of at least one of the core plates is different from that of the other core plates.

3. The sensor according to claim 1, wherein the core is thickest in an axial direction of the core at the intermediate portion.

4. The sensor according to claim 1, wherein a number of core plates stacked in an axial direction of the core is greatest at a location of the intermediate portion.

5. The sensor according to claim 1, wherein at least one outermost core plate has a shorter circumferential length than an adjacent one of the core plates.

7. The ring type current sensor according to claim 5, wherein each of the C-shaped plates is generally planar.

6. A ring type current sensor for sensing current in a conductor, the current sensor comprising:

a C-shaped core for enclosing the conductor, wherein

end faces of the C-shaped core define a gap, and

the thickness of the C-shaped core, as measured in an axial direction of the core, gradually increases from each of the end faces to a circumferentially intermediate portion of the core, such that magnetic flux density produced in the core when a current flows through the conductor is approximately uniform over the entire circumferential extent of the core,

the C-shaped core is formed by a stack of C-shaped plates, and

the circumferential lengths of the C-shaped plates vary, and

a magnetic sensor located in the gap.

8. The ring type current sensor according to claim 6, wherein each of the C-shaped plates has a circumferential length that differs from that of the other C-shaped plates.

9. The ring type current sensor according to claim 6, wherein the thickness of at least one of the C-shaped plates differs from that of the others.

10. The ring type current sensor according to claim 6, wherein the intermediate portion of the core is diametrically opposed to the gap.

11. The ring type current sensor according to claim 6, wherein the thickness of each of the C-shaped plates is uniform along its circumferential length.

12. The ring type current sensor according to claim 6, wherein at least one outermost core plate has a shorter circumferential length than an adjacent one of the core plates.