Non-destructive inspection of downhole equipment
First Claim
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1. A non-destructive CT method of detecting extrinsic defects in downhole equipment, comprising:
- creating a digital image of a plurality of components of the ideal downhole equipment;
determining acceptance criteria for one or more properties of at least one interface between components of the plurality of components on the digital image;
using a Computed Tomography (CT) scanner to create a digital image that includes an interface between a plurality of components of the actual downhole equipment; and
comparing the digital image of the plurality of components of the actual downhole equipment to the acceptance criteria for the one or more components of the ideal downhole equipment to determine whether the interface is acceptable.
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Abstract
The present invention provides non-destructive computed tomography (CT) methods of testing downhole equipment. The non-destructive CT methods enable both extrinsic and intrinsic testing to ensure the quality of downhole components in elements such as downhole packers.
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Citations
48 Claims
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1. A non-destructive CT method of detecting extrinsic defects in downhole equipment, comprising:
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creating a digital image of a plurality of components of the ideal downhole equipment; determining acceptance criteria for one or more properties of at least one interface between components of the plurality of components on the digital image; using a Computed Tomography (CT) scanner to create a digital image that includes an interface between a plurality of components of the actual downhole equipment; and comparing the digital image of the plurality of components of the actual downhole equipment to the acceptance criteria for the one or more components of the ideal downhole equipment to determine whether the interface is acceptable. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A non-destructive CT method of measuring intrinsic density defects in a downhole component, comprising:
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performing a CT scan on the downhole component to evaluate densities of a plurality of voxels in the downhole component; utilizing data from the CT scan to determine the densities of the plurality of voxels; recording the density for each voxel in the component; determining an acceptable range for the density values existing in the downhole component; and comparing the density values to the acceptable range to determine whether the downhole component is acceptable for use in a downhole environment. - View Dependent Claims (18, 19, 20, 21, 22, 23, 24, 25, 26)
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27. A non-destructive CT method of measuring intrinsic void defects in a downhole component, comprising:
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performing a CT scan on the downhole component to evaluate densities of a plurality of voxels in the downhole component; utilizing data from the CT scan to determine the densities of the plurality of voxels; recording the voxels, of the plurality of voxels, having densities below a pre-determined threshold; summing the recorded voxels; determining an acceptable measure of void volume existing in the downhole component; and comparing the summation of the recorded voxels to the acceptable measure. - View Dependent Claims (28, 29, 30, 31, 32, 33, 34, 35, 36)
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37. A non-destructive CT method of measuring contiguous intrinsic void defects in a downhole component, comprising:
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performing a CT scan on the downhole component to evaluate densities of a plurality of voxels in the downhole component; utilizing data from the CT scan to determine the densities of the plurality of voxels; recording the voxels, of the plurality of voxels, having densities below a pre-determined threshold; assigning unique addresses for the recorded voxels; summing the contiguous recorded voxels; determining an acceptable measure of contiguous void volume existing in the downhole component; and comparing the summation of the recorded contiguous voxels to the acceptable measure. - View Dependent Claims (38, 39, 40, 41, 42, 43, 44, 45, 46, 47)
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48. A non-destructive method of determining the quality of downhole components, comprising:
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performing a CT scan on the downhole components to evaluate densities of a plurality of voxels in the downhole component; utilizing data from the CT scan to determine the densities of the plurality of voxels; performing a density test for each voxel; performing a void volume test for each voxel having a density with an range; performing a contiguous void volume test for each voxel when a sum of defective voxels is less than an acceptance criteria; and determining whether a downhole component is to be rejected based on the number of defective voxels.
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Specification