Fertilizer injector wing for disc openers

• US 7,152,539 B2
• Filed: 01/16/2006
• Issued: 12/26/2006
• Est. Priority Date: 09/09/2003
• Status: Expired due to Fees

• Current Assignee: Exactrix LLC
• Original Assignee: Exactrix LLC
• Inventors: Swanson, Guy J.
• Primary Examiner(s): Novosad, Christopher J.
• Application Number:
  US11/306,912
• Publication Number:
  US 20060102058A1
• Time in Patent Office: 344 Days
• Field of Search: 111118-129, 111/149, 111/157, 111163-170, 111186-188
• US Class Current: 111/119
• CPC Class Codes: A01C 23/02 Special arrangements for delivering the liquid directly into the soil
• CPC Class Codes: A01C 5/064 with rotating tools
• CPC Class Codes: A01C 7/006 Minimum till seeding
• CPC Class Codes: Y02P 60/00 Technologies relating to agriculture, livestock or agroalimentary industries
• CPC Class Codes: Y02P 60/20 Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
• CPC Class Codes: Y02P 60/21 Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

Abstract

Disc openers (14) for use with an air seeder (10) are configured for seeding and fertilizing a field (G). The opener (14b) broadly includes a coulter disc (20), a seed boot (24), and a fertilizer injector wing (26). The fertilizer injector wing (26) is configured for fixed attachment to the seed boot (24) and broadly includes a body (48), including an angled outboard portion (56), a toxic fertilizer injector (50), and a non-toxic fertilizer injector (52). The opener (14b) with the fertilizer injector wing (26) is configured to place the seed row (S) and the dedicated fertilizer band (DB) at an optimum geometric positional alignment relative to the seed row (S), in a single, low soil disturbing planting pass without disrupting the seed bed (BS). In alternative wings (300 and 400), the sufficiently safe geometric positioning is accomplished by the force of delivery of the fertilizers (N and P) coupled with an offset angle (OA) defined between a fertilizer injection axis (AF) and a seed outlet axis (AO).

Claims

1. A furrow opener comprising:

a rotatable disc operable to be pulled over ground in a forward direction to thereby open a furrow therein;

a seed boot fixed relative to one side of the disc and being operable to insert seed in the furrow,

said seed boot presenting an outboard side distally spaced from the disc,

said seed boot including a seed outlet operable to discharge seed into the furrow,

said seed outlet defining an outlet axis extending generally parallel to the direction seed is discharged; and

a fertilizer injector wing fixed to the seed boot,

said fertilizer injector wing being positioned adjacent said outboard side of the seed boot so that at least a portion of said seed boot is positioned between the disc and wing,

said fertilizer injector wing including at least one nozzle operable to inject fertilizer into the furrow,

said at least one nozzle defining an injection axis extending generally parallel to the direction fertilizer is injected,

said injection axis extending nonparallel relative to said outlet axis so as to define an offset angle therebetween,

said offset angle being between about five and about thirty degrees.

2. The opener as claimed in claim 1,

said outlet axis being generally vertical relative to the ground.

3. The opener as claimed in claim 2,

said offset angle being at least about ten degrees.

4. The opener as claimed in claim 1,

said seed boot presenting a lower-most margin disposed in the furrow when inserting seed therein,

said seed boot including a seed tube defining an aft-most seed port through which seed passes when the seed boot is inserting seed into the furrow,

said seed port presenting an outer-most extremity distally spaced from the disc.

5. The opener as claimed in claim 4,

said fertilizer injector wing including at least one terminal orifice through which fertilizer passes when the wing is injecting fertilizer into the furrow,

said terminal orifice being spaced at or above the lower-most margin and laterally spaced from said outer-most extremity.

6. The opener as claimed in claim 1,

said nozzle including at least one terminal orifice through which fertilizer passes when the wing is injecting fertilizer into the furrow;

and

a source of gaseous ammoniacal fertilizer;

a delivery system fluidly communicating said source with said nozzle,

said delivery system cooperating with said nozzle to pressurize the gaseous ammoniacal fertilizer at least below the vapor pressure of the ammoniacal fertilizer so that the terminal orifice injects liquid fertilizer into the furrow.

7. The opener as claimed in claim 6,

said delivery system being configured to inject a toxic charge of ammoniacal fertilizer through the injector wing.

8. The opener as claimed in claim 6,

said ammoniacal fertilizer comprising anhydrous ammonia.

9. The opener as claimed in claim 8,

said delivery system being configured to deliver more than thirty pounds of anhydrous ammonia per acre.

10. The opener as claimed in claim 1,

said fertilizer injector wing including a housing fixed relative to said outboard side of said seed boot.

11. The opener as claimed in claim 10,

said seed boot including a seed tube in a trailing relationship relative to said outboard side of said seed boot,

said housing being welded relative to said outboard side of said seed boot so that said seed tube is positioned between said housing and said disc.

12. The opener as claimed in claim 10,

said housing including a line-receiving chamber operable to receive a fertilizer-delivery line,

said housing presenting a generally linear axis of orientation,

said axis being generally vertical relative to the ground.

13. The opener as claimed in claim 12,

said nozzle including at least a portion of a fertilizer-delivery line,

said at least a portion of the fertilizer-delivery line being received within the line-receiving chamber,

said at least a portion of the fertilizer-delivery line presenting a generally longitudinal center axis,

said center axis being said injection axis.

14. The opener as claimed in claim 1,

said fertilizer injector wing including an additional nozzle operable to inject fertilizer into the furrow,

said first-mentioned nozzle being configured to inject ammoniacal fertilizer into the furrow,

said additional nozzle being configured to inject phosphate fertilizer into the furrow.

15. The opener as claimed in claim 14,

said first-mentioned nozzle being positioned in a trailing relationship relative to said additional nozzle.

16. The furrow opener as claimed in claim 1,

said disc being the only tillage tool of the furrow opener,

said fertilizer injector wing being configured to be entirely spaced from the furrow when the disc is pulled over ground.

17. A method of simultaneously applying a toxic charge of ammoniacal fertilizer in proximity with seed, said method comprising the steps of:

(a) fixing a seed boot relative to a rotatable disc and positioning the boot on one side thereof;

(b) fixing a fertilizer injector wing to said seed boot and laterally spacing the wing from the boot so that the seed boot is positioned between said disc and wing;

(c) pulling the disc through the soil to thereby open an elongated furrow wherein said disc creates a zone of disturbed soil in the furrow;

(d) pulling the seed boot and injector wing through the furrow to form a seed bed within the disturbed soil zone;

(e) dropping seed along a seed-placement axis into the seed bed; and

(f) simultaneously injecting ammoniacal fertilizer along an injection axis into the furrow outside of the seed bed, wherein the seed-placement and injection axes are offset by an offset angle of between about five and about thirty degrees.

18. The method as claimed in claim 17,

steps (c), (d), (e), and (I) being performed generally simultaneously.

19. The method as claimed in claim 17,

step (d) including the step of pulling the seed boot and at least a portion of the wing in the shadow of the rotating disc.

20. The method as claimed in claim 17,

said ammoniacal fertilizer comprising anhydrous ammonia.

21. The method as claimed in claim 20,

step (f) including the steps of condensing the anhydrous ammonia into a liquid and injecting the liquid into the soil at about one-hundred and eighty miles per hour.

22. The method as claimed in claim 20,

step (f) including the steps of simultaneously injecting a phosphate fertilizer into the furrow ahead of the ammoniacal fertilizer to form triammonium polyphosphate sulfate crystals in the furrow.

23. The method as claimed in claim 17,

steps (c)–

(f) being performed such that the disc is the only tillage tool pulled through the soil.

24. The method as claimed in claim 23,

during steps (c)–

(f) maintaining the fertilizer injector wing in a position spaced above the soil.

25. A fertilizer injector wing for use with a furrow opener wherein the furrow opener includes a single disc wherein the disc is the only tillage tool of the furrow opener and rotates in a forward direction over ground to open a furrow of disturbed soil therein, and a seed boot that forms a seed bed in the furrow and inserts seed therein, said injector wing comprising:

a housing operable to engage the seed boot; and

a nozzle supported on the housing and being configured to inject a toxic charge of ammoniacal fertilizer into the furrow,

said housing including an inline portion operable to engage the seed boot and presenting a generally linear axis of orientation,

said nozzle including a terminal orifice through which fertilizer is injected into the furrow,

said nozzle defining an injection axis extending generally parallel to the direction fertilizer is injected,

said injection axis extending nonparallel relative to the linear axis of orientation so as to define an offset angle between said injection axis and said linear axis of orientation,

said offset angle being between about five and about thirty degrees,

said injector wing being configured to be entirely spaced from the disturbed soil when the housing engages the seed boot.

26. The wing as claimed in claim 25;

and

a second terminal orifice in a linearly aligned leading relationship with the first mentioned terminal orifice and being configured to inject a second fertilizer into the furrow.

27. The wing as claimed in claim 26,

said first mentioned terminal orifice defining a first cross-sectional area and said second terminal orifice defining a second cross-sectional area,

said first area being substantially smaller than said second area so that ammoniacal fertilizer passing through the first terminal orifice is substantially more pressurized than fertilizer passing through said second terminal orifice.

28. The wing as claimed in claim 25,

said terminal orifice being configured to pressurize the ammoniacal fertilizer at least below the vapor pressure of the ammoniacal fertilizer so that the injector wing is operable to inject liquid ammoniacal fertilizer into the furrow.

29. The wing as claimed in claim 25,

said offset angle being at least about ten degrees.

30. The wing as claimed in claim 29,

said offset angle being about twenty-five degrees.

31. The fertilizer injector wing as claimed in claim 25,

said axis of orientation being generally parallel to vertical relative to the ground when the inline portion engages the seed boot.

32. A furrow opener comprising:

a rotatable disc operable to be pulled over ground in a forward direction to thereby open a furrow of disturbed soil therein,

said disc being the only tillage tool of the furrow opener;

a seed boot fixed relative to one side of the disc and being operable to insert seed in the furrow,

said seed boot including a seed outlet operable to discharge seed into the furrow,

said seed outlet defining an outlet axis extending generally parallel to the direction seed is discharged; and

a fertilizer injector wing fixed to the seed boot,

said fertilizer injector wing including at least one nozzle operable to inject a toxic charge of ammoniacal fertilizer into the furrow,

said at least one nozzle defining an injection axis extending generally parallel to the direction fertilizer is injected,

said outlet axis being configured to intersect the ground at a first point of intersection,

said injection axis being configured to intersect the ground at a second point of intersection,

said first and second points of intersection being laterally spaced from one another by a positional distance when the disc is pulled in the forward direction,

said positional distance being at least about one-half inch and not greater than about two and one-half inches,

said fertilizer injector wing being configured to be entirely spaced from the disturbed soil when the disc is pulled over ground.

33. The furrow opener as claimed in claim 32,

said positional distance being about one and one-half inches.

34. The furrow opener as claimed in claim 32,

said injection axis extending nonparallel relative to said outlet axis so as to define an offset angle therebetween,

said offset angle being between about five and about thirty degrees.

35. The furrow opener as claimed in claim 34,

said offset angle being about fifteen degrees.