Fluid power accumulator using adsorption

• US 7,152,932 B2
• Filed: 06/14/2004
• Issued: 12/26/2006
• Est. Priority Date: 06/14/2004
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Hummelt, Edward John, Talu, Orhan, Lyman, Richard Randel Jr., Kuznicki, Steven M., Briggs, Roger James, Kaboord, Wayne Scott
• Primary Examiner(s): McClellan, James
• Assistant Examiner(s): SY, MARIANO ONG
• Application Number:
  US10/867,251
• Publication Number:
  US 20050275280A1
• Time in Patent Office: 925 Days
• Field of Search: 303/11, 303/DIG.11, 303/87, 188/298, 138/30, 138/31, 207/64.27
• US Class Current: 303/87
• CPC Class Codes: B60K 6/12 by means of a chargeable fluidic accumulator
• CPC Class Codes: F15B 1/04 Accumulators
• CPC Class Codes: F15B 1/165 in the form of a bladder
• CPC Class Codes: F15B 1/24 with rigid separating means, e.g. pistons
• CPC Class Codes: F15B 2201/205 using gas
• CPC Class Codes: F15B 2201/31 having rigid separating means, e.g. pistons
• CPC Class Codes: F15B 2201/3151 the flexible separating means being diaphragms or membranes
• CPC Class Codes: F15B 2201/3152 the flexible separating means being bladders
• CPC Class Codes: F15B 2201/3153 the flexible separating means being bellows
• CPC Class Codes: F15B 2201/411 having valve means
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y10S 303/11 Accumulator

Abstract

The invention relates to a fluid power accumulator in which the fluid undergoes a state change as the system is pressurized to store energy. A state change can be a phase change, a chemical reaction, or a combination of these. Generally the state change results from the interaction of a compressible fluid contained in the accumulator with another substance, which can be a fluid or a solid. Preferably, the state change includes the physical adsorption of a fluid by a solid adsorbant. The invention can improve the energy storage density of a fluid power accumulator, allow a given energy storage density to be achieved at a lower maximum pressure, facilitate heat transfer and storage within an accumulator, and/or improve accumulator efficiency by storing energy in a form other than thermal energy, such as in the form of chemical energy.

Claims

1. A fluid power accumulator having an energy storage density, comprising:

an energy storage chamber having an enclosed volume defined in part by a mobile barrier configured such that moving the barrier causes the enclosed volume to increase or decrease; and

a compressible fluid and a second substance contained in the enclosed volume under pressure;

wherein the compressible fluid interacts with the second substance whereby moving the barrier to substantially decrease the enclosed volume causes a portion of the compressible fluid to undergo a change of state and returning the mobile barrier to its previous position substantially reverses the change of state;

the change of state comprises one or more from the group consisting of;

(a) a chemical reaction affecting the composition of the fluid; and

(b) a transition of a portion of the fluid between distinct homogeneous portions of matter within the enclosed volume; and

the change of state substantially increases the energy storage density of the fluid power accumulator.

2. A vehicle comprising the fluid power accumulator of claim 1.

3. The fluid power accumulator of claim 1, wherein the second substance is an adsorbant for the compressible fluid.

4. The fluid power accumulator of claim 3, wherein the adsorbant is a molecular sieve.

5. The fluid power accumulator of claim 3, wherein the adsorbant is carbon.

6. The fluid power accumulator of claim 3, wherein the adsorbant is principally distributed over interior surfaces of the chamber.

7. The fluid power accumulator of claim 1, wherein:

the enclosed volume has a maximum size determined by a range of motion for the mobile barrier;

the energy storage chamber has a maximum pressure at which it is configured to operate; and

the fluid power accumulator can store at least about 40% of a theoretical maximum energy;

wherein the theoretical maximum energy is the product of the maximum pressure and the maximum size.

8. The fluid power accumulator of claim 1, wherein the change of state comprises a chemical reaction.

9. The fluid power accumulator of claim 1, wherein the change of state comprises incorporation of the compressible fluid into a clathrate.

10. The fluid power accumulator of claim 1, wherein:

the enclosed volume comprises first and second regions;

the compressible fluid is distributed between the first and the second regions;

the second substance is contained in the second region; and

the fluid power accumulator is configured such that the barrier can be moved to decrease the enclosed volume in such a manner that work is done on the first and second regions and average temperatures consequently increase within the first and second regions;

wherein the work done per unit volume on the second region exceeds the work done per unit volume on the first region during the movement.

11. The fluid power accumulator of claim 10, wherein during the movement the rate of temperature increase in the first region is greater than or equal to the rate of temperature increase in the second region.

12. A vehicle, comprising:

a fluid power accumulator adapted to store energy in a variable volume container that encloses a volume containing matter distributed in at least two states;

wherein substantially decreasing the enclosed volume of the container causes a part of the matter in the first state to transition into the second state;

the two states are either;

(a) two distinct homogeneous portions of matter within the enclosed volume;

or

(b) respectively products and reactants of a reversible chemical reaction; and

the part of the matter in the first state transitioning into the second state substantially improves an enemy storage density of the fluid power accumulator;

wherein the first state is a gas phase and the second state is an absorbed phase.

13. The vehicle of claim 12, wherein the adsorbed phase is formed with a molecular sieve.

14. The vehicle of claim 12, wherein the adsorbed phase is formed with high surface area carbon.

15. The vehicle of claim 12, wherein the adsorbed phase is formed with carbon nanotubes.

16. The vehicle of claim 12, wherein the adsorbed phase is formed with an adsorbant principally distributed near the outer surfaces of the container.

17. The vehicle of claim 12:

wherein

the enclosed volume has a maximum size;

the variable volume container has a maximum pressure at which it is configured to operate; and

the fluid power accumulator can store at least about 40% of a theoretical maximum energy;

wherein the theoretical maximum energy is the product of the maximum pressure and the maximum size.

18. The vehicle of claim 12, wherein the transition from the first state to the second state includes a chemical reaction.

19. The vehicle of claim 18, wherein the chemical reaction is endothermic.

20. The vehicle of claim 12, wherein the transition from the first state to the second state comprises the incorporation of material into a clathrate.

21. A fluid power accumulator, comprising:

a housing having a first chamber enclosing a first volume and a second chamber enclosing a second volume, the first and second chambers being separated by a mobile barrier, wherein moving the barrier causes the volume of the second chamber to either decrease or increase;

wherein the first volume contains hydraulic fluid;

the second volume contains a compressible fluid and an adsorbant;

moving the barrier to decrease the second volume causes a portion of the compressible fluid to be adsorbed by the adsorbant; and

moving the barrier to increase the second volume causes a portion of the adsorbed fluid to desorb

wherein the adsorbing of the compressible fluid by the adsorbant substantially increases an energy storage density of the fluid power accumulator.

22. A vehicle comprising the fluid power accumulator of claim 21.

23. The fluid power accumulator of claim 21 wherein the adsorbant is a molecular sieve.

24. The fluid power accumulator of claim 21 wherein the adsorbant is carbon.

25. The fluid power accumulator of claim 21 wherein the adsorbant forms a layer over the interior of the housing.

26. The fluid power accumulator of claim 21 wherein:

the second volume has a maximum size determined by a range of motion for the barrier;

the second volume has a maximum pressure at which it is configured operates; and

the fluid power accumulator can store at least about 40% of a theoretical maximum energy;

wherein the theoretical maximum energy is the product of the maximum pressure and the maximum size.

27. The fluid power accumulator of claim 26, wherein the fluid power accumulator can store at least about 50% of the theoretical maximum energy.

28. The fluid power accumulator of claim 21, wherein the second chamber contains a foam.

29. The fluid power accumulator of claim 21, wherein:

the second chamber comprises first and second regions;

the adsorbant is contained in the second region; and

the fluid power accumulator is operative whereby during a portion of a compression cycle, work is done on the first and second regions and the work done per unit volume on the second region exceeds the work done per unit volume on the first region;

wherein the compression cycle comprises moving the mobile barrier to reduce the second volume and store energy therein.

30. The fluid power accumulator of claim 29, wherein doing work on the first and second regions causes average temperatures within those regions to rise;

and

the fluid cower accumulator is configured such that the rate of temperature increase in the first region during the portion of the compression cycle is greater than or equal to the rate of temperature increase in the second region.

31. The fluid power accumulator of claim 21, wherein:

the second chamber has a maximum volume and a minimum volume determined by a range of motion of the mobile barrier;

at maximum volume, the compressible fluid fills at least about 50% of the volume.

32. The fluid power accumulator of claim 31, wherein at minimum volume, at least about 30% of the compressible fluid is adsorbed.