Method for producing a tube

• US 7,155,812 B1
• Filed: 09/04/2003
• Issued: 01/02/2007
• Est. Priority Date: 09/05/2002
• Status: Active Grant

• Current Assignee: National Technology & Engineering Solutions Of Sandia LLC (Honeywell International Inc.)
• Original Assignee: Sandia Corporation (Martin Marietta Corporation)
• Inventors: Peterson, Kenneth A., Pfeifer, Kent B., Rohde, Steven B., Turner, Timothy S.
• Primary Examiner(s): Tugbang; A. Dexter
• Assistant Examiner(s): Phan; Tim
• Application Number:
  US10/655,466
• Time in Patent Office: 1,216 Days
• Field of Search: 296/101, 298/25, 298/29, 298/32, 298/46, 250/286, 250/287, 436/153, 445/35, 445/46, 156/89.12, 156/89.16, 156/184, 156/187
• US Class Current: 29/610.1
• CPC Class Codes: H01C 17/07 by resistor foil bonding, e.g. cladding
• CPC Class Codes: H01C 3/06 Flexible or folding resistors, whereby such a resistor can be looped or collapsed upon itself
• CPC Class Codes: Y10T 29/49082 Resistor making
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49124 On flat or curved insulated base, e.g., printed circuit, etc.
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.
• CPC Class Codes: Y10T 29/49155 Manufacturing circuit on or in base

Abstract

A method is described for producing tubular substrates having parallel spaced concentric rings of electrical conductors that can be used as the drift tube of an Ion Mobility Spectrometer (IMS). The invention comprises providing electrodes on the inside of a tube that are electrically connected to the outside of the tube through conductors that extend between adjacent plies of substrate that are combined to form the tube. Tubular substrates are formed from flexible polymeric printed wiring board materials, ceramic materials and material compositions of glass and ceramic, commonly known as Low Temperature Co-Fired Ceramic (LTCC). The adjacent plies are sealed together around the electrode.

Claims

1. A method for producing a tube comprising:

rolling a green ceramic sheet around a form for more than one revolution, the green ceramic sheet having a first surface and an opposed second surface and at least one electrical conductor disposed on each of the first and second surfaces, the second surface facing the form, wherein said rolling causes at least one electrical conductor on the first surface to contact at least one electrical conductor on the opposed second surface;

restraining the rolled green ceramic sheet on the form;

applying a lamination pressure to set the green ceramic sheet on the form; and

,

firing the rolled green ceramic sheet.

2. The method of claim 1 wherein said restraining comprises wrapping the rolled green ceramic sheet on the form with a polymer film.

3. The method of claim 1, wherein the green ceramic sheet comprises LTCC tape.

4. The method of claim 3, wherein the green ceramic sheet has first and second edges perpendicular to the direction of rolling, and further comprising beveling at least one of the first and second edges.

5. The method of claim 1 wherein the first surface comprises an exterior surface of the tube and the second surface comprises an interior surface of the tube and, one or more electrical conductors disposed on the interior surface of the tube comprise one or more parallel spaced concentric rings.

6. The method of claim 1 wherein at least one electrical conductor disposed on at least one of the first surface and the opposed second surface, comprises one or more selected from the group consisting of a resistive element, and inductive element and a capacitive element.

7. A method for producing a tube comprising:

rolling a green ceramic sheet around a form for more than one revolution, the green ceramic sheet comprising LTCC tape, the green ceramic sheet having first and second edges perpendicular to the direction of rolling, at least one of the first and second edges being beveled, the green ceramic sheet having a first surface and an opposed second surface and at least one electrical conductor disposed on each of the first and second surfaces, the second surface facing the form, wherein said rolling causes at least one electrical conductor on the first surface to contact at least one electrical conductor on the opposed second surface;

restraining the rolled green ceramic sheet on the form;

applying a lamination pressure to set the green ceramic sheet to the form;

and,

firing the rolled green ceramic sheet.

8. The method of claim 7, wherein the tube has an interior and an exterior surface, the electrical conductors on the second surface forming parallel spaced concentric rings on the interior surface, each ring being electrically connected to a corresponding contact for that ring on the exterior surface by electrical paths that extend along the surfaces of the rolled substrate.

9. The method of claim 8, further comprising interconnecting the parallel spaced concentric rings of electrical conductors with resistors connected across the contacts on the exterior surface.

10. A method for producing a tube comprising:

rolling a flexible polymeric sheet around a form for more than one revolution, the flexible polymeric sheet having a first surface and an opposed second surface and at least one electrical conductor disposed on each of the first and second surfaces, the second surface facing the form, wherein said rolling causes at least one electrical conductor on the first surface to contact at least one electrical conductor on the opposed second surface;

processing the rolled flexible polymeric sheet into a tube, wherein said processing comprises one or more actions selected from the group consisting of restraining, laminating, curing, and adhesively bonding.

11. The method of claim 10 wherein the first surface comprises an exterior surface of the tube and the second surface comprises an interior surface of the tube and, one or more electrical conductors on the interior surface of the tube comprise one or more parallel spaced concentric rings.

12. The method of claim 10 wherein at least one electrical conductor disposed on at least one of the first surface and the opposed second surface, comprises one or more selected from the group consisting of a resistive element, and inductive element and a capacitive element.