Method and apparatus for flow control

• US 7,156,115 B2
• Filed: 10/07/2003
• Issued: 01/02/2007
• Est. Priority Date: 01/28/2003
• Status: Active Grant

• Current Assignee: Lancer Partnership Limited (Hoshizaki Corporation)
• Original Assignee: Lancer Partnership Limited (Hoshizaki Corporation)
• Inventors: Sudolcan, David C., Everett, William F.
• Primary Examiner(s): Krishnamurthy; Ramesh
• Application Number:
  US10/680,588
• Publication Number:
  US 20040144423A1
• Time in Patent Office: 1,183 Days
• Field of Search: 137/87.03, 137/98, 137/101.19, 137/3, 222/54, 222/71, 222/129.4, 700/239, 700/240, 700/283, 700/285
• US Class Current: 137/3
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: Y10T 137/0329 Mixing of plural fluids of diverse characteristics or conditions
• CPC Class Codes: Y10T 137/2514 Self-proportioning flow systems
• CPC Class Codes: Y10T 137/2529 With electrical controller
• CPC Class Codes: Y10T 137/2703 Flow rate responsive

Abstract

A flow control system (10) is provided in which a flow control valve (12) is controlled by a control system (14). The control system (14) measures a flow rate or temperature of a fluid flowing through the flow control valve (12) and adjusts the flow control valve (12) to achieve a desired flow rate. The flow control valve (12) includes an electromagnetically adjustable spool (26).

Claims

1. A flow control system, comprising:

a first fluid flowing at a first fluid flow rate;

a flow control valve through which a second fluid flows, the flow control valve having a coil and a spool, such that an electric current flowing through the coil generates an electromagnetic force on the spool;

a temperature sensor operable to sense a temperature of the second fluid;

a control system coupled to the temperature sensor and the coil, the control system operable to determine a desired flow rate of the second fluid based on the first fluid flow rate;

a flow sensor coupled to the control system, the control system operable to determine a measured flow rate of the second fluid based on the flow sensor, the control system further operable to compare the measured flow rate of the second fluid to an expected flow rate of the second fluid and to establish a scaling factor based on the comparison of the measured and expected flow rates of the second fluid, such that the control system is operable to adjust the electromagnetic force on the spool based on the temperature of the second fluid and on the scaling factor to substantially achieve the desired flow rate of the second fluid.

2. The flow control system of claim 1, wherein the control system remembers a setting of the electric current from a previous demand for the second fluid, and wherein the control system applies the remembered setting or holds the remembered setting for some time.

3. The flow control system of claim 2, wherein the remembered setting is a last setting used during the previous demand for the second fluid.

4. The flow control system of claim 1, wherein the first fluid is water, and the second fluid is a beverage syrup.

5. The flow control system of claim 4, wherein the water is carbonated water.

6. The flow control system of claim 1, wherein the first fluid is a beverage syrup, and the second fluid is water.

7. The flow control system of claim 6, wherein the water is carbonated water.

8. The flow control system of claim 1, and further comprising a shut-off valve, the shut-off valve operable to stop flow of the second fluid.

9. The flow control system of claim 8, wherein the sensor is located between the flow control valve and the shut-off valve.

10. The flow control system of claim 8, wherein the flow control valve, the shut-off valve, and the sensor are integrated.

11. The flow control system of claim 1, wherein the temperature sensor is a single thermistor.

12. The flow control system of claim 1, wherein the control system controls a pulse width modulated signal to adjust the electromagnetic force on the spool.

13. The flow control system of claim 1, wherein the temperature sensor and the flow sensor are the same sensor.

14. The flow control system of claim 1, and further comprising a first fluid sensor coupled to the control system, the control system further operable to determine the first fluid flow rate based on the first fluid sensor.

15. The flow control system of claim 1, wherein the control system is operable to establish the scaling factor intermittently, and wherein the scaling factor is established during one or more relatively long flow cycles.

16. A method of operating a flow control system wherein there are a plurality of demands for flow separated by times when there is no demand for flow, comprising:

determining a fluid flow rate of a first fluid;

determining a desired flow rate for a second fluid based on the fluid flow rate of the first fluid;

sensing a parameter of the second fluid;

setting a flow rate of the second fluid with a control setting to substantially achieve the desired flow rate, wherein setting the flow rate comprises adjusting a position of a spool by adjusting an electromagnetic force on the spool, and wherein the control setting varies from a first control setting to a last control setting during a demand for flow; and

establishing the control setting by remembering the last control setting from a previous demand for flow and applying said last control setting from said previous demand for flow as the first control setting in a subsequent demand for flow, and then varying the control setting based on the sensed parameter of the second fluid.

17. The method of claim 16, wherein adjusting the electromagnetic force comprises adjusting a pulse width modulated signal sent through a coil.

18. The method of claim 16, and further comprising dithering the spool.

19. The method of claim 16, wherein the sensed parameter is flow rate.

20. The method of claim 16, wherein the sensed parameter is temperature.

21. The method of claim 20, and further comprising measuring a flow rate of the second fluid, and wherein setting the flow rate of the second fluid is based on the sensed temperature and the measured flow rate.

22. The method of claim 16, wherein determining the fluid flow rate of the first fluid comprises assuming the fluid flow rate of the first fluid.

23. The method of claim 16, and further comprising:

measuring a flow rate of the second fluid;

comparing the measured flow rate of the second fluid to an expected flow rate of the second fluid; and

establishing a scaling factor based on the comparison of the measured and expected flow rates of the second fluid, such that varying the control setting is further based on the scaling factor.