Ink jet printhead having nozzle arrangement with flexible wall actuator

• US 7,156,495 B2
• Filed: 01/18/2005
• Issued: 01/02/2007
• Est. Priority Date: 06/09/1998
• Status: Expired due to Fees

• Current Assignee: Zamtec Limited (Memjet Limited)
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia, McAvoy, Gregory John
• Primary Examiner(s): Do; An H.
• Application Number:
  US11/036,021
• Publication Number:
  US 20050243136A1
• Time in Patent Office: 714 Days
• Field of Search: 347/54, 347/56, 347/65
• US Class Current: 347/54
• CPC Class Codes: B41J 2/1433 Structure of nozzle plates
• CPC Class Codes: B41J 2/14427 Structure of ink jet print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/1623 bonding and adhesion
• CPC Class Codes: B41J 2/1628 dry etching
• CPC Class Codes: B41J 2/1629 wet etching
• CPC Class Codes: B41J 2/1631 photolithography
• CPC Class Codes: B41J 2/1632 machining
• CPC Class Codes: B41J 2/1635 dividing the wafer into individual chips
• CPC Class Codes: B41J 2/1637 molding
• CPC Class Codes: B41J 2/1639 sacrificial molding
• CPC Class Codes: B41J 2/1642 thin film formation by CVD [chemical vapor deposition]
• CPC Class Codes: B41J 2/1648 Production of print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/17596 Ink pumps, ink valves
• CPC Class Codes: B41J 2002/041 Electromagnetic transducer
• CPC Class Codes: B41J 2002/14346 Ejection by pressure produced by thermal deformation of ink chamber, e.g. buckling
• CPC Class Codes: B41J 2002/14435 Moving nozzle made of thermal bend detached actuator
• CPC Class Codes: B41J 2002/14475 characterised by nozzle shapes or number of orifices per chamber
• CPC Class Codes: B41J 2202/15 Moving nozzle or nozzle plate
• CPC Class Codes: Y10T 29/49401 Fluid pattern dispersing device making, e.g., ink jet

Abstract

An ink jet printhead comprises a substrate having a plurality of nozzle arrangements formed therein. For each nozzle arrangement, an ink chamber is formed in the substrate. A rim disposed over the chamber defines an ink ejection port and a wall extending over said chamber and including a flexible portion defines an actuator. When actuated the wall moves independently of the rim and into said ink chamber forcing ink therein, out through the said ink ejection port. The flexible portion of said wall is made from material having a thermal expansion suitable to cause the wall to move into said ink chamber upon uneven heating of the flexible portion of the wall.

Claims

1. An ink jet printhead comprising a substrate having a plurality of nozzle arrangements formed therein, at least one of said nozzle arrangements comprising:

an ink chamber formed in said substrate;

a rim disposed over the chamber and defining an ink ejection port; and

a wall extending over said chamber, said wall including at least one flexible portion and being actuatable to cause bending of said wall at said flexible portion;

whereby the wall is adapted to move independently of said rim such that upon actuation of the wall, the at least one flexible portion displaces into said ink chamber forcing ink therein, out through the said ink ejection port;

wherein the said at least one flexible portion of said wall is made from material having a thermal expansion suitable to cause the wall to move into said ink chamber upon uneven heating of the at least one flexible portion of the wall; and

wherein the printhead further includes one or more rib elements located on an outer surface of said wall that interact with the flexible portion to ensure bending of the wall into said chamber.

2. An ink jet printhead according to claim 1, wherein at least a portion of the rib elements extend radially with respect to the ink ejection port.

3. An ink jet printhead according to claim 1 wherein a heating element is located in conductive contact with each flexible portion of the wall.

4. An ink jet printhead according to claim 3 wherein each heating element is serpentine in shape to allow for unhindered expansion of the flexible wall portion.

5. An ink jet printhead to claim 4 wherein each heating element is located remote from the rim of the ink ejector port.

6. An ink jet printhead according to claim 1 wherein an ink inlet channel formed in said wafer substrate and is in communication with said ink chamber.

7. An ink jet printhead according to claim 6 wherein the ink inlet channel enters into said ink chamber opposite the said wall.