Extensible chainwheel for a bicycle powertrain assembly

• US 7,156,764 B2
• Filed: 12/21/2001
• Issued: 01/02/2007
• Est. Priority Date: 12/29/2000
• Status: Expired due to Fees

• Current Assignee: Salomon SA (Anta International Group Holdings Ltd.)
• Original Assignee: Salomon SA (Anta International Group Holdings Ltd.)
• Inventors: Mercat, Jean-Pierre, Cauvin, Bertrand
• Primary Examiner(s): Johnson; Vicky A.
• Application Number:
  US10/432,621
• Publication Number:
  US 20040029667A1
• Time in Patent Office: 1,838 Days
• Field of Search: 747/47, 747/50, 747/56, 747/95, 747/152
• US Class Current: 474/47
• CPC Class Codes: B62M 25/045 having single actuating means operating both front and rear derailleur
• CPC Class Codes: B62M 25/08 with electrical or fluid transmitting systems
• CPC Class Codes: B62M 9/08 involving eccentrically- mounted or elliptically-shaped driving or driven wheel; with expansible driving or driven wheel
• CPC Class Codes: F16H 9/24 using chains or toothed belts, belts in the form of links; Chains or belts specially adapted to such gearing

Abstract

A driving sprocket, or chainwheel, for a bicycle crankset having a toothed ring whose ring is divided into a plurality of segments, the segments being borne by a frame that is rotationally movable about a crankset axle, each sprocket segment being movable between a low position and a high position, a system for transferring each segment to transfer said segment from one position to another, and an indexing mechanism to control the system for shifting the segments. Each segment of the driving sprocket is floating mounted with respect to the frame and is guided in its transfer movement along a trajectory having a radial component and a tangent component.

Claims

1. A drive sprocket for a bicycle crankset, said drive sprocket comprising:

a toothed ring, the ring comprising teeth having one pitch in correspondence with one chain pitch, the ring being divided into a plurality of segments, the segments being borne by a frame, the frame being rotationally movable about a crankset axle, each said segment being movable with respect to the frame in a plane perpendicular to the crankset axle between a low position and a high position in which each said segment is further distant from the crankset axle, thereby defining a small diameter state and a large diameter state of the sprocket, a system for transferring each said segment from one of said low and high positions to another of said low and high positions, and an indexing mechanism to control the system for transferring said segments, wherein each said segment is floatingly mounted with respect to the frame, and wherein said system for transferring each said segment between said low and high positions transfers each said segment in guided movement along a trajectory with respect to the frame, said trajectory of movement having a radial component and a tangent component, said tangent component being greater than zero.

2. A drive sprocket according to claim 1, wherein:

the plurality of segments consists of four segments of 11 teeth each;

in the low position, said four segments are adjacent each other;

in moving from the low position to the high position, each adjacent pair of said four segments is moved apart by an amount corresponding to one additional chain pitch.

3. A drive sprocket according to claim 1, wherein:

each of said segments has a forward zone and a rearward zone, a forward zone of each of said segments following a rearward zone of a preceding one of said segments;

the radial component of the trajectory of movement of each said segment, a in moving from the low position to the high position, has a magnitude predetermined so that in the high position all of said segments are spaced apart by a distance corresponding to a whole number of a chain pitch; and

the tangent component of the trajectory of movement of each said segment, in moving from the low position to the high position, has a magnitude predetermined so that a forwardmost tooth of each said segment is substantially in correspondence, without an intermediary pitch, with a rearwardmost tooth of an immediately preceding segment, while said preceding segment is in the low position.

4. A drive sprocket according to claim 1, each segment having a forward zone and a rearward zone, wherein one of the zones of the segment is guided with respect to the groove by a pin moving inside of a slot, and at least one shifting lever controls movement of the other zone of the segment.

5. A drive sprocket according to claim 4, wherein the movement of a segment is controlled by a single shifter having an arm supported against a ramp located at the base of the segment.

6. A drive sprocket according to claim 4, wherein each of the segments is elastically returned to the low position by a return spring mounted between the segment and the frame.

7. A drive sprocket according to claim 4, wherein the shifting lever has two arms, each bearing a stop for indexing the lever in one or the other of its positions for controlling the displacement.

8. A drive sprocket according to claim 7, wherein a connecting rod provided to be mounted on the bicycle frame controls the shifting of the lever by positioning itself on the trajectory of one or the other of the indexing stops.

9. A drive sprocket according to claim 8, wherein the displacement of the connecting rod is controlled by a member that is guided by an electronic control system having a member for detecting each of the segments and a processing circuit having a counting unit and a processing unit to guide the member for displacing the connecting rod.

10. A drive sprocket according to claim 1, wherein each of the segments is affixed to the end of an arm that is itself connected to the radial arm of a frame about an axle located at the instantaneous center of rotation.

11. A drive sprocket according to claim 1, wherein the change of position of a segment is guided by two cams, a first of the two cams being located in the forward zone, a second of the two cams being located in the rearward zone of the sprocket, whose synchronized rotation is controlled by a pinion.

12. A drive sprocket according to claim 11, wherein said sprocket has from 44 to 49 teeth in the small diameter state, and in the large diameter state, the sprocket has an effective expansion of 3 to 5 additional teeth.

13. A drive sprocket according to claim 1, wherein:

said system for transferring each said segment between said low and high positions comprises, for each said segment, the following;

a shifter mounted to the frame for pivotal movement about an axis, said shifter being connected to one of a forward zone and a rearward zone of the segment by a pin connected to a head of said shifter, and connected to the other of the forward and rearward zones by a cam, said cam being pivotally mounted to the frame and connected to the segment by a pin, the shifter and the cam being connected together by a connecting rod.

14. A drive sprocket according to claim 1, wherein change from said small diameter state to said large diameter state induces an expansion of approximately 10%.

15. A transmission system for a bicycle having a transmission chain and a set of pinions with a rear derailleur to transfer the chain from one pinion to the other, wherein the transmission system has a front drive sprocket according to claim 1.

16. A transmission system according to claim 15, wherein the rear derailleur is an electrically controlled derailleur, wherein the rear derailleur and the drive sprocket are controlled by an electronic control system coordinating control of the rear derailleur and of the drive sprocket.

17. A transmission system according to claim 15, wherein the transmission system has a front sprocket that is extensible between two states of 44 and 48 teeth, and a rear cassette of pinions having all or part of a set of pinions of 11, 13, 15, 18, 21, 25, 30, 36 teeth.

18. A drive sprocket according to claim 1, wherein:

said trajectory of movement of each said segment from said low to said high position includes a radial component of movement of a predeterminate extent away from the crankset axle and a tangent component of movement of a predeterminate extent in a first direction transverse to said radial component of movement;

said trajectory of movement of each said segment from said high position to said low position includes a radial component of movement of a predeterminate extent toward the crankset axle and a tangent component of movement of a predeterminate extent in a second direction opposite to said first direction.

19. A drive sprocket according to claim 1, wherein:

each of said segments comprises a plurality of teeth for meshing with and driving a chain.

20. A drive sprocket according to claim 1, wherein:

each of said segments is identical to others of said segments.

21. A drive sprocket for a bicycle crankset, said drive sprocket comprising:

a ring comprising a plurality of teeth having a pitch corresponding with a pitch of a chain adapted to mesh with said drive sprocket for comprising a component of a bicycle transmission assembly;

said toothed ring comprising plurality of segments, each of said plurality of segments having a plurality of said plurality of teeth of said ring;

a frame supporting said segments, said frame adapted to be rotationally movable about a crankset axle of a bicycle;

a transfer system for movement of said plurality of segments relative to said frame between a small diameter position of said drive sprocket and a large diameter position of said drive sprocket, each said sprocket segment being spaced farther apart from an axis of rotation of said drive sprocket in said large diameter position than in said small diameter position, said transfer system moving each said segment successively, one after another, during an extent of rotation of each said segment about said axis of rotation corresponding to a non-engagement phase between said teeth of each said segment and said chain;

said transfer system comprising an arrangement of parts to guide each of said sprocket segments successively along a predeterminate path of movement, said predeterminate path of movement comprising a combination of radial movement and tangential movement greater than zero, said radial movement being radial with respect to said axis of rotation and said tangential movement being tangential with respect to a circle centered on said axis of rotation;

an indexing mechanism to control said transfer system for movement of said drive sprocket between said small and large diameter positions.

22. A drive sprocket according to claim 21, wherein:

for each said segment, said transfer system comprises;

a shifter mounted to said frame about a first pivot axis, said shifter being connected to one of a forward zone and a rearward zone of the segment by means of a first pin spaced from said pivot axis, said shifter being connected to the other of the forward zone and the rearward zone of the segment by means of a cam, said cam being mounted to said frame about a second pivot axis and connected to the segment by means of a second pin, the shifter and the cam being connected by means of a connecting rod.

23. A drive sprocket according to claim 21, wherein:

in said large diameter position, said drive sprocket has an effective diameter approximately 10% larger than in said small diameter position.

24. A drive sprocket for a bicycle crankset, said drive sprocket comprising:

a ring comprising a plurality of teeth having a pitch corresponding with a pitch of a chain adapted to mesh with said drive sprocket for comprising a component of a bicycle transmission assembly;

said toothed ring comprising plurality of segments, each of said plurality of segments having a plurality of said plurality of teeth of said ring;

a frame supporting said segments, said frame adapted to be rotationally movable about a crankset axle of a bicycle;

a transfer system for movement of said plurality of segments relative to said frame between a small diameter position of said drive sprocket and a large diameter position of said drive sprocket, each said sprocket segment being spaced farther apart from an axis of rotation of said drive sprocket in said large diameter position than in said small diameter position, said transfer system moving each said segment successively, one after another, during an extent of rotation of each said segment about said axis of rotation corresponding to a non-engagement phase between said teeth of each said segment and said chain;

said transfer system comprising an arrangement of parts to guide each of said sprocket segments successively along a predeterminate path of movement, said predeterminate path of movement comprising a combination of radial movement and tangential movement, said radial movement being radial with respect to said axis of rotation and said tangential movement being tangential with respect to a circle centered on said axis of rotation;

an indexing mechanism to control said transfer system for movement of said drive sprocket between said small and large diameter positions;

wherein;

said plurality of segments consists of four segments, each of said four segments having an identical number of teeth for meshing with the chain, each of said segments following, in a direction of rotation about said axis of rotation, a preceding one of said segments, each of said segments having a forwardmost tooth and a rearwardmost tooth;

in said small diameter position of said drive sprocket, said segments are adjacent each other, whereby the forwardmost tooth of one of said segments is spaced behind the rearwardmost tooth of a preceding segment by a distance corresponding to one pitch, or a whole number multiple of said pitch, of the chain;

in moving along said predeterminate path of movement from the small diameter position of said drive sprocket to the large diameter position of said drive sprocket, each of said segments is moved substantially tangentially so that said forwardmost tooth of one of said segments is spaced behind said rearwardmost tooth of said preceding segment by an additional distance corresponding to one additional pitch of said chain, or a whole number multiple of said pitch of said chain.

25. A drive sprocket according to claim 24, wherein:

each of said four segments has 11 teeth, whereby, in said small diameter position, said drive sprocket has 44 teeth, and in said large diameter position, said drive sprocket has an effective 48 teeth, said effective 48 teeth comprising said 44 teeth plus a distance of one pitch each between successive ones of said four segments.