Switching power supply circuit

• US 7,158,389 B2
• Filed: 11/28/2003
• Issued: 01/02/2007
• Est. Priority Date: 11/29/2002
• Status: Expired due to Fees

• Current Assignee: Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Yasumura, Masayuki
• Primary Examiner(s): HAN, YOUNGHUIE JESSICA
• Application Number:
  US10/534,609
• Publication Number:
  US 20060239039A1
• Time in Patent Office: 1,131 Days
• Field of Search: 363/16, 363/17, 363/21.02, 363/97, 363/98, 363/131, 363/132
• US Class Current: 363/17
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A switching power supply circuit having a power factor improving function that makes it possible to improve power conversion efficiency and reduce size and weight of the circuit. A complex resonant converter is formed by at least combining a current resonant converter of a half-bridge coupling system on a primary side with a partial resonant voltage circuit. Power factor improvement is made by performing voltage feedback of a switching output of the complex resonant converter to a rectification current path by a power factor improving transformer (a loosely coupled transformer VFT), interrupting a rectification current by a rectifier diode, and thereby increasing a conduction angle of an alternating input current. Thus, for example, the power supply circuit having a power factor improving circuit does not need to employ a configuration in which a choke coil is inserted in a commercial alternating-current power supply line.

Claims

1. A switching power supply circuit comprising:

rectifying and smoothing means including a plurality of low-frequency rectifying devices for rectifying an alternating input voltage in each positive/negative period of the alternating input voltage and a smoothing capacitor for smoothing the voltage rectified by the low-frequency rectifying devices;

switching means for being supplied with the rectified and smoothed voltage generated by said rectifying and smoothing means and performing switching operation, said switching means being formed with two switching devices coupled by half-bridge coupling;

switching-driving means for switching-driving said two switching devices such that said two switching devices are turned on/off alternately;

an isolated converter transformer having a core in which a gap is formed, and a primary winding and a secondary winding wound around the core, said primary winding supplied with a switching output obtained by the switching operation of said switching means and said secondary winding in which an alternating voltage as the switching output obtained in the primary winding is induced being in a state of loose coupling;

a primary side series resonant circuit for being supplied with the switching output from said switching means and converting operation of said switching means into a current resonant type operation, said primary side series resonant circuit being formed by at least a leakage inductance component of said primary winding and a capacitance of a primary side series resonant capacitor connected in series with said primary winding;

direct-current output voltage generating means configured to generate a secondary side direct-current output voltage by receiving the alternating voltage obtained in said secondary winding and performing a rectifying operation;

constant-voltage control means configured to perform constant-voltage control on said secondary side direct-current output voltage by varying switching frequency of said switching means by controlling said switching-driving means according to level of said secondary side direct-current output voltage;

a power factor improving transformer having a core in which a gap of a predetermined length is formed, and a power factor improving primary winding and a power factor improving secondary winding wound around the core, said power factor improving primary winding inserted in series with said primary side series resonant circuit and said power factor improving secondary winding connected in parallel with a rectifying current path formed as said rectifying and smoothing means being in a state of loose coupling; and

a plurality of high-frequency rectifying devices connected in series with said power factor improving secondary winding, for performing switching operation in each positive/negative period of the alternating voltage induced in the power factor improving secondary winding by said power factor improving primary winding, said alternating voltage having a high frequency as compared with frequency of said alternating input voltage.

2. A switching power supply circuit as claimed in claim 1, wherein,

said rectifying and smoothing means is voltage doubler rectifying and smoothing means,

including two smoothing capacitors, that is, a smoothing capacitor for smoothing the voltage obtained by rectifying said alternating input voltage by the rectifying device in a positive period of said alternating input voltage, and a smoothing capacitor for smoothing the voltage obtained by rectifying said alternating input voltage by the rectifying device in a negative period of said alternating input voltage, and

formed such that a voltage obtained by accumulating voltages across said two smoothing capacitors is said rectified and smoothed voltage.

6. A switching power supply circuit as claimed in one of claims 1, and 3, wherein,

to deal with an increase in an equivalent leakage inductance component when said isolated converter transformer is viewed from a primary side due to setting of said power factor improving primary winding and said power factor improving secondary winding in a state of loose coupling, the gap of said isolated converter transformer is set to a length within a predetermined value.

7. A switching power supply circuit as claimed in one of claims 1, and 3, further comprising a primary side partial voltage resonant circuit formed by at least including a capacitance of a partial voltage resonant capacitor connected in parallel with at least one of said two switching devices and the leakage inductance component of said primary winding, said primary side partial voltage resonant circuit performing a voltage resonant operation only in accordance with timing of turning on or turning off of each said switching device.

3. A switching power supply circuit comprising:

rectifying and smoothing means including a plurality of rectifying devices for rectifying an alternating input voltage in each positive/negative period of the alternating input voltage and a smoothing capacitor for smoothing the voltage rectified by the rectifying devices;

switching means for being supplied with the rectified and smoothed voltage generated by said rectifying and smoothing means and performing switching operation, said switching means being formed with two switching devices coupled by half-bridge coupling;

switching-driving means for switching-driving said two switching devices such that said two switching devices are turned on/off alternately;

an isolated converter transformer having a core in which a gap of a predetermined length is formed, and a primary winding and a secondary winding wound around the core, said primary winding supplied with a switching output obtained by the switching operation of said switching means and said secondary winding in which an alternating voltage corresponding to the switching output obtained in the primary winding is induced being in a state of loose coupling;

a primary side series resonant circuit for being supplied with the switching output from said switching means and converting operation of said switching means into a current resonant type operation, said primary side series resonant circuit being formed by at least a leakage inductance component of said primary winding and a capacitance of a primary side series resonant capacitor connected in series with said primary winding;

direct-current output voltage generating means configured to generate a secondary side direct-current output voltage by receiving the alternating voltage obtained in said secondary winding and performing a rectifying operation;

constant-voltage control means configured to perform constant-voltage control on said secondary side direct-current output voltage by varying switching frequency of said switching means by controlling said switching-driving means according to level of said secondary side direct-current output voltage; and

a power factor improving transformer having a core in which a gap of predetermined length is formed, and a power factor improving primary winding and a power factor improving secondary winding wound around the core, said power factor improving primary winding inserted in series with said primary side series resonant circuit and said power factor improving secondary winding connected in parallel with a rectifying current path formed as said rectifying and smoothing means being in a state of loose coupling;

wherein the rectifying devices of said rectifying and smoothing means perform switching operation on a basis of an alternating voltage induced in said power factor improving secondary winding by said power factor improving primary winding.

4. A switching power supply circuit as claimed in claim 3, wherein,

said rectifying and smoothing means includes a circuit formed by four rectifying devices connected by bridge connection and two smoothing capacitors connected in series with each other such that said four rectifying devices connected by said bridge connection charge a series connection of said two smoothing capacitors with a rectified current obtained by full-wave rectification;

and

said switching power supply circuit further includes

switch means inserted to switch on/off between said two smoothing capacitors and a line of an alternating current, and

switch control means for performing control to turn off said switch means when level of said alternating current is a reference value or higher, and turn on said switch means when the level of said alternating current is lower than the reference value.

5. A switching power supply circuit as claimed in claim 3, wherein,

said power factor improving primary winding is divided into two parts via a tap, and an end part of one divided part of said power factor improving primary winding is connected to said primary side series resonant capacitor;

and

said switching power supply circuit further includes

switching means for performing switching to select an end part of the other divided part of said power factor improving primary winding and a terminal of said tap as a part to be connected to an end part of the primary winding of the isolated converter transformer, and

switching control means for performing control to make said switching means select the end part of the other divided part of said power factor improving primary winding when level of said alternating current is a reference value or higher, and make said switching means select the terminal of said tap when the level of said alternating current is lower than the reference value.