Dust and dirt collecting unit for vacuum cleaner

• US 7,160,346 B2
• Filed: 03/19/2003
• Issued: 01/09/2007
• Est. Priority Date: 11/15/2002
• Status: Expired due to Fees

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: Park, Chang-Do
• Primary Examiner(s): Hopkins; Robert A.
• Application Number:
  US10/390,894
• Publication Number:
  US 20040093684A1
• Time in Patent Office: 1,392 Days
• Field of Search: 553/37, 554/29, 554/26, 554/591, 555/05, 555/08, 55D/IG.3, 153/52, 153/53
• US Class Current: 55/337
• CPC Class Codes: A47L 9/1666 with filtering means
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

The present invention relates to a dust and dirt collecting unit for a vacuum cleaner capable of simultaneously performing a primary cyclonic dust collection and a secondary filter dust collection. According to the present invention, there is provided a dust and dirt collecting unit for a vacuum cleaner, which is mounted to one side of a main body of the vacuum cleaner to filter sucked air containing foreign substances. The dust and dirt collecting unit of the present invention comprises a dust casing which has an inlet formed in a direction tangential thereto for introducing the air containing the foreign substances thereinto and of which a top portion is open; a cover which is used to open and close the top portion of the dust casing and is provided at the center thereof with an outlet for discharging air from which the foreign substances have been filtered out; a filter assembly which is installed at a bottom surface of the cover corresponding to the outlet and includes a cylindrical filter of which the interior communicates with the outlet; a protective cylindrical body which is formed to wrap around an outer periphery of the filter assembly and installed below the cover so that the interior thereof can communicate with the exterior thereof through a plurality of vent holes formed at a lower portion thereof; and a separating plate which is coupled with the bottom of the filter assembly and extends radially to be spaced apart from an inner circumferential surface of the dust casing by a predetermined gap.

Claims

1. A dust and dirt collecting unit provided with a main body of the vacuum cleaner and configured to filter sucked air containing foreign substances, comprising:

a substantially cylindrical casing which has an open top portion and an inlet formed in a direction tangential to the casing which is configured to introduce air containing foreign substances into the casing;

a cover provided at the open top portion of the casing, said cover including an outlet for discharging air from which foreign substances have been filtered out;

a filter assembly provided at a bottom portion of the cover corresponding to the outlet, wherein the filter assembly includes a substantially cylindrical filter surrounding a substantially cylindrical lattice frame whose interior is in communication with the outlet, a radially extending upper flange portion which comes into close contact with the lower surface of the cover, and a body which extends downward from the upper flange portion to form the substantially cylindrical lattice frame which allows air to pass therethrough;

a substantially cylindrical protective body configured to surround an outer periphery of the filter assembly, wherein the protective body includes a plurality of vent holes formed at a lower portion thereof which are configured to maintain airflow communication between an interior and an exterior of the protective body; and

a separating plate coupled to a bottom of the filter assembly and extending radially outward therefrom such that at least a portion of an outer peripheral surface of the separating plate is spaced apart from an inner circumferential surface of the dust casing by a predetermined gap.

2. The dust and dirt collecting unit as claimed in claim 1, wherein the substantially cylindrical filter has a predetermined mesh, and is configured to be installed at an outer face of the substantially cylindrical frame.

3. The dust and dirt collecting unit as claimed in claim 1, wherein a top surface of the separating plate is inclined downwardly in a radial direction, and wherein the separating plate is configured to direct foreign substances through the gap formed between the separating plate and the casing, and into a collecting space formed between a lower surface of the separating plate and a bottom inner surface of the casing.

4. The dust and dirt collecting unit as claimed in claim 1, wherein a coupling projection provided at a bottom portion of the protective body is configured to threadably engage a corresponding coupling hole formed in the separating plate so as to detachably couple the protective body and the separating plate, wherein the coupling projection is positioned at a bottom center portion of the protective body, and the corresponding coupling hole is formed at the center of the separating plate.

5. The dust and dirt collecting unit as claimed in claim 1, wherein the plurality of vent holes are formed in the protective body at a position below the inlet of the casing.

6. The dust and dirt collecting unit of claim 1, wherein the entire outer peripheral surface of the separating plate is spaced apart from the inner circumferential surface of the casing so as to form a predetermined gap surrounding the entire separating plate.

7. A vacuum cleaner comprising the dust and dirt collecting unit of claim 1.

8. A dust and dirt collecting unit provided with a main body of the vacuum cleaner and configured to filter sucked air containing foreign substances, comprising:

a substantially cylindrical casing which has an open top portion and an inlet formed in a direction tangential to the casing which is configured to introduce air containing foreign substances into the casing;

a cover provided at the open top portion of the casing, said cover including an outlet for discharging air from which foreign substances have been filtered out;

a filter assembly provided at a bottom portion of the cover corresponding to the outlet, wherein the filter assembly includes a substantially cylindrical filter surrounding a substantially cylindrical lattice frame whose interior is in communication with the outlet;

a substantially cylindrical protective body configured to surround an outer periphery of the filter assembly, wherein the protective body includes a plurality of vent holes formed at a lower portion thereof which are configured to maintain airflow communication between an interior and an exterior of the protective body, wherein a plurality of radially extending coupling projections formed at an upper end of the filter assembly are configured to be fitted into a corresponding plurality of coupling grooves formed at an upper end of the protective body so that the filter assembly is supported by the protective body and the protective body is detachably mounted to the cover; and

a separating plate coupled to a bottom of the filter assembly and extending radially outward therefrom such that at least a portion of an outer peripheral surface of the separating plate is spaced apart from an inner circumferential surface of the dust casing by a predetermined gap.

9. The dust and dirt collecting unit as claimed in claim 8, wherein a plurality of peripheral projections formed at predetermined intervals on the upper end of the protective body are configured to be coupled with a corresponding plurality of arcuate hooks formed on the lower surface of the cover.

10. A dust and dirt collecting unit provided with a main body of the vacuum cleaner and configured to filter sucked air containing foreign substances, comprising:

a substantially cylindrical casing which has an open top portion and an inlet formed in a direction tangential to the casing which is configured to introduce air containing foreign substances into the casing;

a cover provided at the open top portion of the casing, said cover including an outlet for discharging air from which foreign substances have been filtered out;

a filter assembly provided at a bottom portion of the cover corresponding to the outlet, wherein the filter assembly includes a substantially cylindrical filter surrounding a substantially cylindrical lattice frame whose interior is in communication with the outlet;

a substantially cylindrical protective body configured to surround an outer periphery of the filter assembly, wherein the protective body includes a plurality of vent holes formed at a lower portion thereof which are configured to maintain airflow communication between an interior and an exterior of the protective body;

a plurality of mesh nets installed at the plurality of vent holes to filter out foreign substances; and

a separating plate coupled to a bottom of the filter assembly and extending radially outward therefrom such that at least a portion of an outer peripheral surface of the separating plate is spaced apart from an inner circumferential surface of the dust casing by a predetermined gap.

11. The dust and dirt collecting unit as claimed in claim 10, wherein a mesh of each of the plurality of mesh nets is larger mesh than a mesh of the filter.

12. A dust and dirt collecting unit provided with a main body of the vacuum cleaner and configured to filter sucked air containing foreign substances, comprising:

a substantially cylindrical casing which has an open top portion and an inlet formed in a direction tangential to the casing which is configured to introduce air containing foreign substances into the casing;

a cover provided at the open top portion of the casing, said cover including an outlet for discharging air from which foreign substances have been filtered out;

a filter assembly provided at a bottom portion of the cover corresponding to the outlet, wherein the filter assembly includes a substantially cylindrical filter surrounding a substantially cylindrical lattice frame whose interior is in communication with the outlet;

a substantially cylindrical protective body configured to surround an outer periphery of the filter assembly, wherein the protective body includes a plurality of vent holes formed at a lower portion thereof which are configured to maintain airflow communication between an interior and an exterior of the protective body; and

a separating plate coupled to a bottom of the filter assembly and extending radially outward therefrom such that only a portion of the outer peripheral surface of the separating plate is spaced apart from the inner circumferential surface of the casing such that a gap formed therebetween comprises a cut out portion of the separating plate.

13. The dust and direct collecting unit of claim 12, wherein the cut out portion forms a passage into a collecting space formed between a lower surface of the separating plate and a bottom inner surface of the casing, and wherein the passage is configured to direct foreign substances into the collecting space.

14. A dust and dirt collecting unit for a vacuum cleaner, comprising:

a housing having an inlet;

a protective body coupled to an upper portion of the housing;

a filter assembly positioned within the protective body, wherein the protective body includes a plurality of vent holes provided at a bottom side portion of the protective body which provide for airflow communication between an interior and an exterior thereof; and

a separating plate coupled to a bottom of the filter assembly and extending radially outward therefrom such that only a portion of an outer peripheral surface of the separating plate is spaced apart from an inner circumferential surface of the housing such that a gap formed therebetween comprises a cut out portion of the separating plate.

15. The dust and dirt collecting unit of claim 14, wherein the filter assembly comprises a substantially cylindrical filter surrounding a substantially cylindrical lattice frame whose interior is in airflow communication with an outlet of the housing.

16. The dust and dirt collecting unit of claim 14, wherein a top surface of the separating plate is inclined downwardly in a radial direction so as to direct foreign substances through the gap and into the collecting space.

17. The dust and dirt collecting unit of claim 16, further comprising a stop plate provided in the collecting space which is configured to inhibit a spiral flow of air and foreign substances collected within the collecting space.

18. The dust and dirt collecting unit of claim 14, wherein the cut out portion forms a passage into a collecting space formed between a lower surface of the separating plate and a bottom inner surface of the housing, and wherein the passage is configured to direct foreign substances into the collecting space.

19. A dust and dirt collecting unit for a vacuum cleaner, comprising:

a housing having an inlet;

a protective body coupled to an upper portion of the housing;

a filter assembly positioned within the protective body, wherein the protective body includes a plurality of vent holes provided at a bottom side portion of the protective body which provide for airflow communication between an interior and an exterior thereof and

a plurality of mesh nets positioned at the plurality of vent holes, wherein a mesh of each of the plurality of mesh nets is larger than a mesh of the filter.