Boost converter utilizing bi-directional magnetic energy transfer of coupling inductor
First Claim
1. A boost converter utilizing bi-directional magnetic energy transfer of coupling inductor, comprising:
- a primary circuit including a semi-conductor power switch and a primary winding of a coupling inductor with a first polar point connecting to a positive end of a DC input circuit;
a passive regenerative snubber including a clamping diode, a discharge diode and a clamping capacitor;
a secondary circuit including a high voltage capacitor and a secondary winding of the coupling inductor with a second polar point connecting said high voltage capacitor; and
a filter circuit including a filter capacitor and a rectify diode;
wherein when said semi-conductor power switch is turned on, the current stores energy in said primary winding of said coupling inductor, the voltage at said second polar point of said secondary winding is positive;
its voltage combined with the voltage of said clamping capacitor of said passive regenerative snubber, through said discharge diode of said passive regenerative snubber, charges said high voltage capacitor of said secondary circuit with a high voltage and a low current;
when said semi-conductor power switch is turned off, said clamping capacitor of said passive regenerative snubber first, through said clamping diode of its circuit, absorbs leakage induction energy of said primary winding;
when the current of said secondary winding of said coupling inductor is reversed in direction, and the voltage at the non polar point of said secondary winding of said coupling inductor is positive, and combined with other three voltages, including a positive voltage at the non polar point of said primary winding generated by a magnetic excited current of said primary winding, the DC input voltage and the voltage of said high voltage capacitor, together through said rectify diode charges said filter capacitor to maintain a stable DC output voltage;
the characteristics of the present design is that, first it has a high boost ratio with low winding ratio and lenient duty cycle control;
second, passive regenerative snubber can absorbs circuit'"'"'s induction energy, making it easier for wiring layout;
third, the energy absorbed by the clamping capacitor can be applied to boost voltage, and there is no circular current problem and further achieving the purpose of voltage clamping;
forth, all the switches and diodes can function in voltage clamping, and at the moment when switch is turned on there are no short current and high reverse-recovery current in diode;
fifth, high conversion efficiency, under no separation configuration, proper specification of the components can be subscribed according to where they are being used, that is either for low voltage large current or for high voltage low current;
sixth, simple configuration, comparing to traditional coupling inductor circuit, only two more diodes and capacitors are used but achieve much higher boost ratio with lower capacity requirements;
seventh, conversion efficiency is directly related to boost ratio, but to the size of duty cycle and if the conducting current of the switch is square wave or not;
this overcomes the bottle neck in traditional technique where the higher boost ratio is, the lower efficiency is;
eighth, coupling inductor has the same feature as transformer, where once current flows at primary winding instant output current occurs at secondary winding;
the coupling inductor functions as transformer and inductance, which dramatically reduces ripples of semi-conductor power switch and required exited inductance value, and also reduces iron core;
ninth, since exited inductance is reduced the required number of primary winding becomes less;
when large current passes the primary winding, the copper loss induced by skin effect is reduced;
tenth, violent current change can be limited to primary circuit, making it easier to control magnetic interference;
eleventh, during boosting process, DC power source provides current to output when the semi-conductor power switch is turned off;
since this part of process does not pass the switch and magnetic transfer, conversion efficiency increases;
twelfth, according to theoretical analysis and experiment, voltage withstand on semi-conductor power switch is only related to the output voltage and winding ratio of coupling inductor;
this feature is well suited to power conversion equipments with large range of input power sources.
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Abstract
A boost converter utilizing bi-directional magnetic energy transfer of coupling inductor provides a high efficiency boost DC-DC converting with above 30 times voltage boost rate, which uses a coupling inductor and low voltage switch to absorb circuit induction voltage of a passive regenerative snubber no matter if switch is turned on or off. Such that, a much higher voltage boost rate than the turn rate of transformer and wider range of switching duty cycle is obtained. A bi-directional magnetic energy path is utilized, that is, when switch is turned on the first winding of coupling inductor stores magnetic excited high current energy, and opposite magnetic flux is induced on the second winding at the same time. When switch is turned off the magnetic excited current continues and increases the voltage on the second winding. The second winding has bi-directional magnetic current induced and fully utilizes capacity of transformer'"'"'s iron core.
56 Citations
44 Claims
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1. A boost converter utilizing bi-directional magnetic energy transfer of coupling inductor, comprising:
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a primary circuit including a semi-conductor power switch and a primary winding of a coupling inductor with a first polar point connecting to a positive end of a DC input circuit; a passive regenerative snubber including a clamping diode, a discharge diode and a clamping capacitor; a secondary circuit including a high voltage capacitor and a secondary winding of the coupling inductor with a second polar point connecting said high voltage capacitor; and a filter circuit including a filter capacitor and a rectify diode; wherein when said semi-conductor power switch is turned on, the current stores energy in said primary winding of said coupling inductor, the voltage at said second polar point of said secondary winding is positive;
its voltage combined with the voltage of said clamping capacitor of said passive regenerative snubber, through said discharge diode of said passive regenerative snubber, charges said high voltage capacitor of said secondary circuit with a high voltage and a low current;
when said semi-conductor power switch is turned off, said clamping capacitor of said passive regenerative snubber first, through said clamping diode of its circuit, absorbs leakage induction energy of said primary winding;
when the current of said secondary winding of said coupling inductor is reversed in direction, and the voltage at the non polar point of said secondary winding of said coupling inductor is positive, and combined with other three voltages, including a positive voltage at the non polar point of said primary winding generated by a magnetic excited current of said primary winding, the DC input voltage and the voltage of said high voltage capacitor, together through said rectify diode charges said filter capacitor to maintain a stable DC output voltage;the characteristics of the present design is that, first it has a high boost ratio with low winding ratio and lenient duty cycle control;
second, passive regenerative snubber can absorbs circuit'"'"'s induction energy, making it easier for wiring layout;
third, the energy absorbed by the clamping capacitor can be applied to boost voltage, and there is no circular current problem and further achieving the purpose of voltage clamping;
forth, all the switches and diodes can function in voltage clamping, and at the moment when switch is turned on there are no short current and high reverse-recovery current in diode;
fifth, high conversion efficiency, under no separation configuration, proper specification of the components can be subscribed according to where they are being used, that is either for low voltage large current or for high voltage low current;
sixth, simple configuration, comparing to traditional coupling inductor circuit, only two more diodes and capacitors are used but achieve much higher boost ratio with lower capacity requirements;
seventh, conversion efficiency is directly related to boost ratio, but to the size of duty cycle and if the conducting current of the switch is square wave or not;
this overcomes the bottle neck in traditional technique where the higher boost ratio is, the lower efficiency is;
eighth, coupling inductor has the same feature as transformer, where once current flows at primary winding instant output current occurs at secondary winding;
the coupling inductor functions as transformer and inductance, which dramatically reduces ripples of semi-conductor power switch and required exited inductance value, and also reduces iron core;
ninth, since exited inductance is reduced the required number of primary winding becomes less;
when large current passes the primary winding, the copper loss induced by skin effect is reduced;
tenth, violent current change can be limited to primary circuit, making it easier to control magnetic interference;
eleventh, during boosting process, DC power source provides current to output when the semi-conductor power switch is turned off;
since this part of process does not pass the switch and magnetic transfer, conversion efficiency increases;
twelfth, according to theoretical analysis and experiment, voltage withstand on semi-conductor power switch is only related to the output voltage and winding ratio of coupling inductor;
this feature is well suited to power conversion equipments with large range of input power sources. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A boost converter utilizing bi-directional magnetic energy transfer of coupling inductor comprising:
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a primary circuit including a semi-conductor power switch and a primary winding of a coupling inductor having a first polar point defined as the place connecting to a positive end of a DC input circuit; a passive regenerative snubber including a clamping diode, a discharge diode and a clamping capacitor; a filter circuit including a filter capacitor and a rectify diode; a secondary circuit including a high voltage capacitor and a secondary winding of the coupling inductor having a second polar point defined as the place connecting said filter circuit; when said semi-conductor power switch of said primary circuit is turned on, the current stores energy in said primary winding of said coupling inductor, the voltage at said second polar point of said secondary winding is positive;
its voltage combined with the voltage of said high voltage capacitor of said secondary circuit charges said filter capacitor of said filter circuit;
when the semi-conductor power switch is turned off, the non polar point of said secondary winding of the coupling inductor has a positive voltage which, through said clamping diode and said discharge diode of said passive regenerative snubber, charges said high voltage capacitor, at the same time, the leakage induction current of said primary winding of said coupling inductor, through said clamping diode, charges said clamping capacitor of said passive regenerative snubber;
when the voltage of said clamping capacitor rises above the voltage of said semi-conductor power switch, the current of a reverse bias of said clamping diode stops and the voltage of said clamping capacitor discharges to said high voltage capacitor of said secondary circuit through said discharge diode;the characteristic of the present design is that the voltage of said high voltage capacitor of said secondary circuit comes exclusively from said secondary winding of said coupling inductor, and the DC input voltage and the voltage of said primary winding do not charge to said filter circuit in series;
hence it has a low voltage boost ratio, high clamping voltage;
however, after increasing duty cycle to maintain fixed output voltage, effective current of said semi-conductor power switch can be reduced, that is, the switching loss and the current withstood can be reduced;
in addition, it has high boosting ratio, easy wiring layout and the energy absorbed by the capacitor of the passive regenerative snubber can be applied to boost voltage, all the switches and diodes achieve clamping function, high conversion rate, simple configuration, efficiency is not directly related to boosting ratio, small induction spike, induction interference is easy dealt with and suitable to large range of input voltage. - View Dependent Claims (9, 10, 11, 12, 13, 14, 22)
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15. A boost converter utilizing bi-directional magnetic energy transfer of coupling inductor comprising:
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a primary circuit including a semi-conductor power switch and a primary winding of a coupling inductor having a first polar point defined as the place connecting to a positive end of a DC input circuit; a first passive regenerative snubber including a clamping diode, a discharge diode and a clamping capacitor; a secondary circuit including a high voltage capacitor and a secondary winding of the coupling inductor having a second polar point defined as the place connecting said high voltage capacitor; a filter circuit including a filter capacitor and a rectify diode; when said semi-conductor power switch of said primary circuit is turned on, the current stores the energy in said primary winding of said coupling capacitor and the voltage of said polar point of said secondary winding of said coupling inductor is positive;
its voltage combined with the voltage of said clamping capacitor of said first passive regenerative snubber in series, through said discharging diode of said first passive regenerative snubber, charges the high voltage capacitor of said secondary circuit by high voltage and low current;
when said semi-conductor power switch is turned off, said clamping capacitor of said first passive regenerative snubber, through its clamping diode, first absorbs the leakage induction energy of said primary winding of said coupling inductor;
when the current of said secondary winding of said coupling inductor reverses in direction, the voltage of its non polar point is positive, combined with the positive voltage at the non polar point of said primary winding generated by a magnetic excited current of said primary winding, the DC input voltage and the voltage of said high voltage capacitor of said secondary circuit together, through said rectify diode of said filter circuit, charges said filter capacitor to maintain a stable DC output voltage;the characteristic of the design is that the primary winding directly absorbs the spike current and then, when the switch is turned on, it uses this energy to charge the high voltage capacitor of the secondary circuit;
in addition, it has high boosting ratio, easy wiring layout and the energy absorbed by the capacitor of the passive regenerative snubber can be applied to boost voltage, all the switches and diodes achieve clamping function, high conversion rate, simple configuration, efficiency is not directly related to boosting ratio, small induction spike, induction interference is easy dealt with and suitable to large range of input voltage. - View Dependent Claims (16, 17, 18, 19, 20, 21)
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23. A boost converter utilizing bi-directional magnetic energy transfer of coupling inductor comprising:
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a primary circuit including a semi-conductor power switch and a primary winding of a coupling inductor having a first polar point defined as the place connecting to the positive end of a DC input circuit; a first passive regenerative snubber including a clamping diode, a discharge diode and a clamping capacitor; a filter circuit including a filter capacitor and a rectify diode; a secondary circuit including a high voltage capacitor and a secondary winding of the coupling inductor having a second polar point defined as the place connecting said filter circuit; when said semi-conductor power switch of said primary circuit is turned on, the current stores the energy in said primary winding of said coupling capacitor and the voltage of said polar point of said secondary winding of said coupling inductor is positive, and the voltage of said secondary winding combined with the voltage of said high voltage capacitor of said secondary winding charges said filter capacitor of said filter circuit;
when said semi-conductor power switch is turned off, the voltage at the non polar point of said secondary winding is positive, and this voltage charges said high voltage capacitor through said clamping diode and said discharging diode of said first passive regenerative snubber;
at the same time, the leakage induction current of said primary winding of said coupling inductor charges said clamping capacitor of said first passive regenerative snubber through said clamping diode;
when the voltage at the positive end of said clamping capacitor rises above the voltage of said semi-conductor power switch, the reverse bias of said clamping diode stops and the voltage of said clamping capacitor charges said high voltage capacitor of said secondary circuit through said discharging diode;the characteristic of the present design is that the voltage of said high voltage capacitor of said secondary circuit comes exclusively from said secondary winding of said coupling inductor, and the DC input voltage and the voltage of said primary winding cancel each other and do not charge to the filter circuit in series;
hence it has a low voltage boost ratio, high clamping voltage;
however, after increasing duty cycle to maintain fixed output voltage, effective current of said semi-conductor power switch can be reduced, that is, the switching loss and the current withstood can be reduced;
in addition, it has high boosting ratio, easy wiring layout and the energy absorbed by the capacitor of the passive regenerative snubber can be applied to boost voltage, all the switches and diodes achieve clamping function, high conversion rate, simple configuration, efficiency is not directly related to boosting ratio, small induction spike, induction interference is easy dealt with and suitable to large range of input voltage. - View Dependent Claims (24, 25, 26, 27, 28, 29, 30)
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31. A boost converter utilizing bi-directional magnetic energy transfer of coupling inductor comprising:
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a primary circuit including a semi-conductor power switch and a primary winding of a coupling inductor having a first polar point defined as the place connecting to the positive end of a DC input circuit; a serially connected passive regenerative snubber including a clamping diode, a discharge diode and a clamping capacitor; a secondary circuit including a high voltage capacitor and a secondary winding of the coupling inductor having a second polar point defined as the place connecting said high voltage capacitor; a filter circuit including a filter capacitor and a rectify diode;
the negative of the filter capacitor connects to the positive of said clamp capacitor of said serially connected passive regenerative snubber;when said semi-conductor power switch of said primary circuit is turned on, the current stores the energy in said primary winding of said coupling capacitor and the voltage of said polar point of said secondary winding of said coupling inductor is positive;
the voltage of said secondary winding combined with the voltage of said high voltage capacitor of said serially connected passive regenerative snubber charges said high voltage capacitor of said secondary winding with high voltage and low current through said discharge diode of said serially connected passive regenerative snubber;
when said semi-conductor power switch is turned off, said clamp capacitor of said serially connected passive regenerative snubber first, through its clamp diode, absorbs the leakage induction energy of said primary winding of said coupling inductor;
then, when the current of said secondary winding of said coupling inductor reverses, in which the non polar point of said secondary winding is positive, this voltage combined with the positive voltage at said non polar point of said primary winding generated by a magnetic excited current of the primary winding, the DC input voltage and the voltage of said high voltage capacitor of said secondary circuit together, through said rectify diode of said filter circuit, charges said filter capacitor to maintain a stable DC output voltage;the characteristic of the current design is that said filter capacitor of said filter circuit and said clamp capacitor of said serially connected passive regenerative snubber are connected in serial and together provide DC output;
therefore, the voltage of said filter capacitor is lower than the output DC voltage, and a capacitor with lower voltage withstand can be used;
in addition, it has high boosting ratio, easy wiring layout and the energy absorbed by the capacitor of said passive regenerative snubber can be applied to boost voltage, all the switches and diodes achieve clamping function, high conversion rate, simple configuration, efficiency is not directly related to boosting ratio, small induction spike, induction interference is easy dealt with and suitable to large range of input voltage. - View Dependent Claims (32, 33, 34, 35, 36, 37, 43)
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38. A boost converter utilizing bi-directional magnetic energy transfer of coupling inductor comprising:
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a primary circuit including a semi-conductor power switch and a primary winding of a coupling inductor having a first polar point defined as the place connecting to the positive end of a DC input circuit; a serially connected passive regenerative snubber including a clamping diode, a discharge diode and a clamping capacitor; a secondary circuit including a high voltage capacitor and a secondary winding of the coupling inductor having a second polar point defined as the place connecting said filter capacitor; a filter circuit including a filter capacitor and a rectify diode;
the negative of the filter capacitor connects to the positive of said clamp capacitor of said serially connected passive regenerative snubber;when said semi-conductor power switch of said primary circuit is turned on, the current stores the energy in said primary winding of said coupling capacitor and the voltage of said polar point of said secondary winding of said coupling inductor is positive;
the voltage of said secondary winding combined with the voltage of said high voltage capacitor of said secondary circuit charges said filter capacitor of said filter circuit;
when said semi-conductor power switch is turned off, the non polar point of said secondary winding of said coupling inductor is positive, its voltage charges said high voltage capacitor through said clamping diode and said discharging diode of said serially connected passive regenerative snubber;
at the same time the leakage induction current of said primary winding of said coupling inductor charges said clamping capacitor of said serially connected passive regenerative snubber through said clamping diode, and when the voltage of said clamping capacitor rises above the voltage of said semi-conductor power switch, the reverse bias on the clamping diode stops and the voltage of said clamping capacitor discharges to said high voltage capacitor of said secondary circuit through the passage of said discharging diode;the characteristic of the current design is that said filter capacitor of said filter circuit and said clamping capacitor of said serially connected passive regenerative snubber are connected in serial and together provide the DC output;
therefore, the voltage of said filter capacitor is lower than the output DC voltage, and a capacitor with lower voltage withstand can be used;
the voltage of said high voltage capacitor of said secondary circuit comes exclusively from said secondary winding of the coupling inductor, and the DC input voltage and the voltage of said primary winding do not charge to said filter circuit in series;
hence it has a low voltage boost ratio, high clamping voltage;
however, after increasing duty cycle to maintain a fixed output voltage, effective current of said semi-conductor power switch can be reduced, that is, the switching loss and the current withstood can be reduced;
in addition, it has high boosting ratio, easy wiring layout and the energy absorbed by the capacitor of the passive regenerative snubber can be applied to boost voltage, all the switches and diodes achieve clamping function, high conversion rate, simple configuration, efficiency is not directly related to boosting ratio, small induction spike, induction interference is easy dealt with and suitable to large range of input voltage. - View Dependent Claims (39, 40, 41, 42, 44)
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Specification