Arc fault circuit breaker and apparatus for detecting wet track arc fault

• US 7,161,775 B2
• Filed: 05/21/2004
• Issued: 01/09/2007
• Est. Priority Date: 05/21/2004
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Schmalz, Steven C.
• Primary Examiner(s): Jackson; Stephen W.
• Assistant Examiner(s): PATEL, DHARTI HARIDAS
• Application Number:
  US10/850,885
• Publication Number:
  US 20050259369A1
• Time in Patent Office: 963 Days
• Field of Search: 361/5, 361/6, 361/7
• US Class Current: 361/5
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 1/04 Arrangements for preventing response to transient abnormal conditions, e.g. to lightning or to short duration over voltage or oscillations; Damping the influence of dc component by short circuits in ac networks

Abstract

An apparatus includes a first circuit detecting when an absolute value of a current signal is less than a first predetermined value and outputting a signal after a first time period. A comparator compares that signal to an envelope of a rectified current signal, in order to provide an output with a plurality of pulses that persist for a relatively longer time for a relatively small value of the envelope, and persist for a relatively shorter time for a relatively large value of the envelope. A second circuit enables the comparator output if the rectified current signal exceeds a second predetermined value, and disables the comparator output after the rectified current signal is below the second predetermined value for a second time period. A third circuit accumulates the pulses and outputs a signal representative of a wet track arc fault.

Claims

1. A circuit breaker for interrupting current in an electrical system, said circuit breaker comprising:

separable contacts adapted to interrupt said current in said electrical system;

a trip mechanism adapted to trip open said separable contacts in response to a trip signal; and

a trip circuit outputting said trip signal, said trip circuit comprising;

a circuit adapted to generate a current signal representative of said current in said electrical system, to rectify said current signal to provide a rectified current signal and to track an envelope of said rectified current signal,

a first arc fault detector circuit including a first output,

a second arc fault detector circuit comprising;

a first circuit adapted to detect when an absolute value of said current signal is less than a first predetermined value and output a signal after a first time period,

a comparator adapted to compare said signal after a first time period to the envelope of said rectified current signal, in order to provide a second output with a pulse, which persists for a relatively longer time for a relatively small value of said envelope, and which persists for a relatively shorter time for a relatively large value of said envelope, and

a second circuit adapted to enable the second output of said comparator if said rectified current signal exceeds a second predetermined value, and to disable the second output of said comparator after said rectified current signal is below said second predetermined value for a second time period, and

an accumulator including an output having said trip signal, the output of said accumulator being responsive to the first output of said first arc fault detector circuit and to the second output of said comparator.

2. The circuit breaker of claim 1 wherein said first arc fault detector circuit comprises a first input of said rectified current signal, a second input of said envelope of said rectified current signal and means for generating an output signal at said first output indicating an arc fault in said electrical system in response to randomness in said envelope of said rectified current signal.

3. The circuit breaker of claim 2 wherein said circuit adapted to generate a current signal representative of said current in said electrical system, to rectify said current signal to provide a rectified current signal and to track an envelope of said rectified current signal comprises:

a buffer inputting said current signal and providing a buffered current signal representative of said current in said electrical system, a full-wave rectifier inputting said buffered current signal and providing said rectified current signal, and first means for tracking said rectified current signal with a first time constant to generate a first tracking signal; and

wherein said means for generating an output signal comprises second means for tracking said rectified current signal with a second time constant which is shorter than said first time constant to generate a second tracking signal, and means for comparing said first and second tracking signals and generating said output signal when said second tracking signal decays to a predetermined fraction of said first tracking signal.

4. The circuit breaker of claim 1 wherein said comparator is a first comparator;

and wherein said second circuit includes a time delay and a second comparator having a negative input for said rectified current signal, a positive input for a signal representative of said second predetermined value, and an output, said time delay adapted to delay the output of said second comparator.

5. The circuit breaker of claim 1 wherein said first circuit includes a first comparator, a second comparator and a time delay, said first and second comparators having a common output, said time delay having a series combination of a capacitor and a resistor, which are electrically connected to said common output, said capacitor is normally discharged by said common output when the absolute value of said current signal is greater than the first predetermined value, said capacitor is charged through said resistor when the absolute value of said current signal is less than the first predetermined value, in order to generate said signal after a first time period.

6. The circuit breaker of claim 1 wherein said accumulator further includes an integrator portion responsive to the first output of said first arc fault detector circuit and to the second output of said comparator, and a buffer portion including said output having said trip signal.

7. The circuit breaker of claim 1 wherein said trip mechanism includes a trip latch adapted to trip open said separable contacts, a trip coil adapted to actuate said trip latch when energized, and a circuit adapted to energize said trip coil.

8. A circuit breaker for interrupting current in an electrical system, said circuit breaker comprising:

separable contacts adapted to interrupt said current in said electrical system;

a trip mechanism adapted to trip open said separable contacts in response to a trip signal; and

a trip circuit outputting said trip signal, said trip circuit comprising;

a first circuit adapted to generate a current signal representative of said current in said electrical system,

a second circuit adapted to rectify said current signal and provide a rectified current signal,

a third circuit adapted to track an envelope of said rectified current signal,

a first arc fault detector circuit including a first input of said rectified current signal, a second input of said envelope of said rectified current signal and a first output,

a second arc fault detector circuit comprising;

a window comparator circuit adapted to detect when an absolute value of said current signal is less than a first predetermined value and output a signal,

a first time delay adapted to delay the signal output by said window comparator and output a first delayed signal,

a comparator adapted to compare the first delayed signal of said first time delay to the envelope of said rectified current signal, in order to provide an output with a pulse, which persists for a relatively longer time for a relatively small value of said envelope, and which persists for a relatively shorter time for a relatively large value of said envelope,

a threshold detector circuit including an output with a signal, said threshold detector circuit adapted to detect if said rectified current signal exceeds a second predetermined value,

a second time delay adapted to delay the signal of the output of said threshold detector circuit after said rectified current signal is below said second predetermined value and output a second delayed signal, and

an and circuit outputting a second output responsive to said pulse and said second delayed signal, and

an accumulator including an output having said trip signal, the output of said accumulator being responsive to the first output of said first arc fault detector circuit and to the second output of said and circuit.

9. The circuit breaker of claim 8 wherein said second arc fault detector circuit is adapted to be non-responsive to said current in said electrical system being a sinusoidal motor start-up inrush current and to be responsive to said current in said electrical system having a wet track arc signature.

10. The circuit breaker of claim 8 wherein said first arc fault detector circuit comprises means for generating an output signal at said first output indicating an arc fault in said electrical system in response to randomness in said envelope of said rectified current signal.

11. The circuit breaker of claim 10 wherein said third circuit comprises first means for tracking said current signal with a first time constant to generate a first tracking signal;

and wherein said means for generating an output signal comprises second means for tracking said current signal with a second time constant which is shorter than said first time constant to generate a second tracking signal, and means for comparing said first and second tracking signals and generating said output signal when said second tracking signal decays to a predetermined fraction of said first tracking signal.

12. The circuit breaker of claim 8 wherein said second delayed signal disables the second output of said and circuit for said rectified current signal being less than said second predetermined value after said second time delay, and enables the second output of said second arc fault detector circuit for said rectified current signal being greater than said second predetermined value.

13. The circuit breaker of claim 8 wherein said accumulator comprises a resistor in parallel with a capacitor.

14. The circuit breaker of claim 13 wherein said and circuit comprises a current source including an input for said pulse and an output, which is said second output;

and a switch including an input for the second delayed signal and an output, which disables the input of said current source.

15. The circuit breaker of claim 8 wherein said comparator is a first comparator;

wherein said threshold detector circuit comprises a second comparator including a negative input for said rectified current signal, a positive input for a signal representative of said second predetermined value, and an output.

16. The circuit breaker of claim 15 wherein said second time delay comprises a diode including an anode and a cathode, a resistor, and a capacitor in series with said resistor, with said resistor and said capacitor being electrically connected to the anode of said diode, and with the cathode of said diode being electrically connected to the output of said second comparator.

17. The circuit breaker of claim 8 wherein said window comparator includes a first comparator and a second comparator, said first and second comparators having a common output;

wherein said first time delay includes a series combination of a capacitor and a resistor, which are electrically connected to said common output;

wherein said capacitor is normally discharged by said common output when the absolute value of said current signal is greater than the first predetermined value; and

wherein said capacitor is charged through said resistor when the absolute value of said current signal is less than the first predetermined value, in order to generate said first delayed signal.

18. The circuit breaker of claim 17 wherein said first comparator includes a first output and a first diode having an anode and a cathode;

wherein said second comparator includes a second output and a second diode having an anode and a cathode;

wherein the cathodes of said first and second diodes are electrically connected to said common output; and

wherein the anodes of said first and second diodes are electrically connected to the first and second outputs of said first and second comparators, respectively.

19. The circuit breaker of claim 8 wherein said comparator includes a negative input for the envelope of said rectified current signal, a positive input for said second delayed signal, and said output with said pulse.

20. Apparatus for detecting a wet track arc fault for a current in an electrical system including a circuit providing a current signal from said current, a circuit providing a rectified current signal from said current signal, and a circuit providing an envelope of said rectified current signal, said apparatus comprising:

a first circuit adapted to detect when an absolute value of said current signal is less than a first predetermined value and output a signal after a first time period;

a comparator adapted to compare said signal after a first time period to the envelope of said rectified current signal, in order to provide an output with a plurality of pulses, said pulses persisting for a relatively longer time for a relatively small value of said envelope, and persisting for a relatively shorter time for a relatively large value of said envelope;

a second circuit adapted to enable the output of said comparator if said rectified current signal exceeds a second predetermined value, and to disable the output of said comparator after said rectified current signal is below said second predetermined value for a second time period; and

a third circuit adapted to accumulate said pulses from the output of said comparator and output a signal representative of said wet track arc fault.