Anti-entrapment system

• US 7,162,928 B2
• Filed: 12/06/2004
• Issued: 01/16/2007
• Est. Priority Date: 12/06/2004
• Status: Active Grant

• Current Assignee: Uusi LLC (Nartron Corporation)
• Original Assignee: Nartron Corporation
• Inventors: Shank, David W., Newman, Todd R., Washeleski, John M.
• Primary Examiner(s): Noori; Max
• Application Number:
  US11/005,616
• Publication Number:
  US 20060117862A1
• Time in Patent Office: 771 Days
• Field of Search: 737/80
• US Class Current: 73/780
• CPC Class Codes: B60N 2/0268 using sensors or detectors for adapting the seat or seat part, e.g. to the position of an occupant
• CPC Class Codes: E05F 15/46 responsive to changes in electrical capacitance
• CPC Class Codes: E05Y 2900/548 Trunk lids

Abstract

An anti-entrapment system for preventing objects from being entrapped by a translating device includes a capacitance sensor positioned adjacent to the translating device and a controller. The sensor has first and second conductors separated by a separation distance and a compressible dielectric element interposed between the conductors. The conductors have a capacitance dependent upon the separation distance. The capacitance of the conductors changes in response to a geometry of the sensor changing as a result of either conductor or the dielectric element deforming in response to a first object touching the sensor. The capacitance of the conductors changes in response to a second conductive object coming into proximity with either conductor. The controller receives a signal from the sensor indicative of the capacitance of the conductors, and controls the translating device as a function of the capacitance of the conductors to prevent the translating device from entrapping either object.

Claims

1. An anti-entrapment system for preventing objects from being entrapped by a translating device, the system comprising:

a capacitance sensor positioned adjacent to a translating device, the capacitance sensor having first and second conductors separated by a separation distance and a compressible dielectric element interposed between the conductors, the conductors having a capacitance dependent upon the separation distance;

wherein the capacitance of the conductors changes in response to a geometry of the capacitance sensor changing as a result of at least one of the conductors and the dielectric element deforming in response to a first object touching the capacitance sensor;

wherein the capacitance of the conductors changes in response to a second conductive object coming into proximity with at least one of the conductors;

wherein one of the conductors is wider than the other conductor and one of the conductors is electrically grounded and an electric potential is applied to the other conductor such that the capacitance sensor has a directional proximity sensitivity to conductive objects.

2. The system of claim 1 further comprising:

a controller for controlling the translating device as a function of the capacitance of the conductors in order to prevent the translating device from entrapping either object.

3. The system of claim 1 further comprising:

analysis means for generating an indication upon either the first object touching the capacitance sensor or the second conductive object being in the proximity of the capacitance sensor.

4. The system of claim 1 wherein:

at least one of the conductors is sufficiently flexible so as to allow local deformation of the at least one of the conductors and the dielectric element in a region of the capacitance sensor being touched by the first object.

5. The system of claim 1 wherein:

at least one of the conductors is malleable so as to be able to take and retain a bend or a twist in response to sufficiently large forces applied to the capacitance sensor in order to permanently bend or twist the capacitance sensor into a predetermined shape.

6. The system of claim 1 wherein:

at least one of the conductors has a serpentine pattern.

7. The system of claim 1 wherein:

at least one of the conductors is a conductive film.

8. The system of claim 1 wherein:

at least one of the conductors is a conductive paint.

9. The system of claim 1 wherein:

at least one of the conductors includes a dopant added to a portion of the dielectric element so as to form a conductive region on the dielectric element.

10. The system of claim 1 wherein:

the conductors are incorporated within a compliant layer such as a weather seal on an edge of an opening of the translating device.

11. The system of claim 1 wherein:

the wider conductor is electrically grounded and an electric potential is applied to the narrower conductor such that the capacitance sensor has a directional proximity sensitivity to conductive objects.

12. The system of claim 1 wherein:

the narrower conductor is electrically grounded and an electric potential is applied to the wider conductor such that the capacitance sensor has a directional proximity sensitivity to conductive objects.

13. The system of claim 1 wherein:

an electric polarity of the capacitance sensor is alternated.

14. The system of claim 13 further comprising:

analysis means to compare signals of the capacitance sensor at each polarity so as to distinguish between the second conductive object being proximally detected from the first object being touch detected.

15. The system of claim 1 wherein the capacitance sensor is mounted to a structure, the system further comprising:

a third conductor placed between the capacitance sensor and the structure; and

a first non-conducting element interposed between the capacitance sensor and the third conductor.

16. The system of claim 15 further comprising:

a second non-conducting element interposed between the third conductor and the structure.

17. The system of claim 15 wherein:

one of the first and second conductors is closer to the structure than the other one of the first and second conductors, and the one of the first and second conductors closest to the structure and the third conductor are both electrically grounded.

18. The system of claim 1 wherein:

one of the first and second conductors is closer to the structure than the other one of the first and second conductors, and the one of the first and second conductors closest to the structure and the third conductor are both applied with a non-zero electrical voltage.

19. The system of claim 1 wherein:

at least one of the conductors is segmented into a plurality of conductively isolated conductor segments.

20. The system of claim 19 further comprising:

means to extract signals from each of the conductor segments so as to develop an indication from each these conductor segments related to an apparent capacitance observed at each of these conductor segments.

21. The system of claim 20 further comprising:

analysis means to analyze a pattern of signals from the conductor segments so as produce an indication of a width along the capacitance sensor of a detected object.

22. The system of claim 20 further comprising:

analysis means to analyze a pattern of signals from the conductor segments so as to produce an indication of a force applied by the first object to the capacitance sensor upon the first object touching the capacitance sensor.

23. The system of claim 1 wherein:

a width of at least one of the conductors is varied in at least one location along the capacitance sensor so as to alter sensitivity of the capacitance sensor at the at least one location.

24. The system of claim 1 wherein:

a thickness of the compressible dielectric element is varied in at least one location along the capacitance sensor so as to alter sensitivity of the capacitance sensor at the at least one location.

25. The system of claim 1 wherein:

an angle between the conductors is varied in at least one location along the capacitance sensor so as to alter sensitivity of the capacitance sensor at the at least one location.

26. The system of claim 1 wherein:

one the conductors partially surrounds the other conductor so as to produce a directional sensitivity or insensitivity to the proximity of the second conductive object to the capacitance sensor.

27. The system of claim 26 wherein:

a relative location and orientation of the first conductor with respect to a relative location and orientation of the second conductor is varied in at least one location along the capacitance sensor so as to alter sensitivity of the capacitance sensor at the at least one location.

28. The system of claim 10 wherein:

the conductors are incorporated within the compliant layer during extrusion forming of the compliant layer.

29. The system of claim 10 wherein:

at least one of the conductors is sufficiently malleable and of sufficient thickness and strength so as to be bendable into a desired shape and to retain that shape after bending while being sufficiently difficult to bend so as to retain that shape even if bent after incorporation in the compliant layer in the presence of restoring forces exerted by the compliant layer after the compliant layer has been bent by the at least one of the conductors or is in a process of bending the at least one of the conductors.

30. The system of claim 10 wherein:

at least a portion of the compliant layer is interposed between the conductors so as to act as the compressible dielectric element.

31. The system of claim 10 wherein:

at least one of the conductors is flexible and in a portion of the compliant layer that is sufficiently compliant so as to allow a capacitively detectable deformation of the flexible conductor in response to touch of the first object upon the capacitance sensor before a pre-determined undesirable amount of force can be developed on the first object through the touch.

32. An anti-entrapment system for preventing objects from being entrapped by a translating device, the system comprising:

a capacitance sensor positioned adjacent to a translating device, the capacitance sensor having first and second conductors separated by a separation distance and a compressible dielectric element interposed between the conductors, the conductors having a capacitance dependent upon the separation distance;

wherein the capacitance of the conductors changes in response to a geometry of the capacitance sensor changing as a result of at least one of the conductors and the dielectric element deforming in response to a first object touching the capacitance sensor;

wherein the capacitance of the conductors changes in response to a second conductive object coming into proximity with at least one of the conductors;

wherein one of the conductors is wider than the other conductor and one of the conductors is electrically grounded and an electric potential is applied to the other conductor such that the capacitance sensor has a directional proximity sensitivity to conductive objects;

a controller for receiving a signal from the capacitance sensor indicative of the capacitance of the conductors, wherein the controller controls the translating device as a function of the capacitance of the conductors in order to prevent the translating device from entrapping either object.

33. The system of claim 32 wherein:

the controller is operable to close the translating device in the presence of an object to the capacitance sensor.

34. The system of claim 32 wherein:

the controller generates an electrical charge on the conductors.

35. The system of claim 34 wherein:

the controller varies an amount of electrical charge generated across the conductors.

36. The system of claim 34 wherein:

the controller transfers electrical charge on the conductors to a charge storing device for the charge storing device to capture, wherein the electrical charge captured by the charge storing device is the signal from the capacitance sensor indicative of the capacitance of the conductors.

37. The system of claim 36 wherein:

the charge storing device is a capacitor.

38. The system of claim 36 wherein:

the controller varies capacitance of the charge storing device.

39. The system of claim 36 wherein:

the controller measures a magnitude of the electrical charge captured by the charge storing device, wherein the measured magnitude of the electrical charge captured by the charge storing device is the signal from the capacitance sensor indicative of the capacitance of the conductors.

40. The system of claim 39 wherein:

the controller generates an offset signal to bias the magnitude of the electrical charge captured by the charge storing device.

41. The system of claim 36 wherein:

the controller amplifies a magnitude of the electrical charge captured by the charge storing device, wherein the amplified magnitude of the electrical charge captured by the charge storing device is the signal from the capacitance sensor indicative of the capacitance of the conductors.

42. The system of claim 36 wherein:

the controller generates an electrical charge on the conductors multiple times and transfers electrical charge on the conductors to the charge storing device each time for the charge storing device to capture, wherein the summed electrical charge captured by the charge storing device is the signal from the capacitance sensor indicative of the capacitance of the conductors.

43. The system of claim 42 wherein:

the controller executes an adaptive threshold detection algorithm on the signal from the capacitance sensor in order to measure the capacitance of the conductors.

44. The system of claim 43 wherein:

the controller executes software to vary the number of electrical charge transfers from the conductors to the charge storing device in order to improve sensitivity of the controller when the controller measures the capacitance of the conductors.

45. The system of claim 44 wherein:

the controller varies the number of electrical charge transfers from the conductors to the charge storing device in order to amplify the measured capacitance of the conductors.

46. The system of claim 43 wherein:

the controller executes software to reduce a DC component of the signal from the capacitance sensor improve sensitivity of the controller to the measured capacitance of the conductors.

47. The system of claim 36 wherein:

the controller executes software to change capacitance of the charge storing device in order to improve sensitivity of the controller in measuring the capacitance of the conductors.

48. The system of claim 32 wherein:

the controller retracts the translating device upon the controller detecting an object touching the capacitance sensor or in proximity of the capacitance sensor in order to prevent entrapment of the object by the translating device and allow the object to be moved freely away from the translating device.

49. The system of claim 32 wherein:

the controller executes an override of preventing the translating device from entrapping either object upon command from an operator.

50. The system of claim 32 wherein:

the controller executes automatic calibration procedures upon controlling the translating device to move in a manner that potentially results in entrapment of either object by the translating device.

51. The system of claim 32 wherein:

the controller executes shutdown of movement of the translating device when the translating device is stationary.

52. The system of claim 32 wherein:

the controller executes software that determines stall of a motor that is being used to move the translating device.

53. The system of claim 32 wherein:

the controller executes software to monitor motor commutator pulses of a motor that is being used to move the translating device.

54. The system of claim 32 wherein:

the controller executes software to monitor position of the translating device.

55. The system of claim 32 wherein:

the controller executes software to monitor speed of the translating device as the translating device moves.

56. The system of claim 32 wherein:

the controller includes Hall-Effect sensors.

57. The system of claim 32 wherein:

the controller enters a power saving mode when the system is idle.

58. The system of claim 36 wherein:

the controller performs multiple sequential electrical charge transfer operations in a given time period in order to simultaneously amplify and filter the signal indicative of the capacitance of the conductors.

59. The system of claim 36 wherein:

the charge storing device includes a bank of charge storing devices, wherein the controller connects the bank of charge storing devices in parallel, series, or a combination of parallel and series in order to improve sensitivity of the controller when the controller measures the capacitance of the conductors.

60. The system of claim 59 wherein:

the charge storing devices have varying charge storing values.

61. The system of claim 39 wherein:

the controller generates an electrical charge on the conductors by applying a voltage to the conductors, wherein the controller varies the voltage applied to the conductors in order to adjust sensitivity of the controller in measuring the magnitude of the electrical charge captured by the charge storage device.

62. The system of claim 39 wherein:

the controller generates an electrical charge on the conductors by applying a voltage pulse to the conductors, wherein the controller varies duration of the voltage pulse in order to adjust sensitivity of the controller in measuring the magnitude of the electrical charge captured by the charge storage device.

63. The system of claim 62 wherein:

the controller generates an electrical charge on the conductors multiple times by applying voltage pulses to the conductors, wherein the controller varies width of the voltage pulses such that the voltage pulses provide a total injected electrical charge on the conductors.

64. The system of claim 63 wherein:

the controller compensates for the varying injected electrical charge mathematically.

65. The system of claim 63 wherein:

the controller varies time at which the voltage pulses are applied to the conductors.

66. The system of claim 42 wherein:

the controller uses a boxcar average of the summed electrical charge captured by the charge storage device to simultaneously increase the resolution of and filter the signal from the capacitance sensor indicative of the capacitance of the conductors.

67. The system of claim 66 wherein:

the controller varies amount of time between individual samples of the electrical charge transferred from the conductors to the charge storage device.

68. The system of claim 67 wherein:

the controller varies the amount of time between individual samples of the electrical charge transferred from the conductors to the charge storage device in order to spread a radiated spectrum of the summed electrical charge captured by the charge storage device.

69. The system of claim 32 wherein:

the controller determines presence or absence of an object in proximity to the capacitance sensor as a function of deviation about a nominal value of the signal from the capacitance sensor.

70. The system of claim 69 wherein:

the controller adjusts the nominal value to drift with signals from the capacitance sensor over time in order to prevent changing environmental conditions from being falsely interpreted by the controller as being an object in the presence of the capacitance sensor.

71. The system of claim 70 wherein:

the controller adjusts the nominal value in response to noise in order to improve performance of the controller in receiving the signal from the capacitance sensor in the presence of noise.

72. The system of claim 32 wherein:

the controller requires a quickly rising or falling signal from the capacitance sensor to continue rising or falling prior to controlling the translating device as a function of the signal in order to prevent noise from falsely being interpreted by the controller as being an object in the presence of the capacitance sensor.

73. The system of claim 72 wherein:

the controller calculates a derivative of the signal from the capacitance sensor in order to determine if the signal is rising or falling quickly.

74. The system of claim 32 wherein:

the controller measures environmental parameters such as temperature and humidity in order to compensate the signal from the capacitance sensor for the changing environmental conditions.

75. The system of claim 32 wherein:

the controller uses EEPROM to store operating parameters for the capacitance sensor and for the translating device.

76. The system of claim 75 wherein:

the controller uses the EEPROM to select, enable, or disable particular algorithms for processing the signal from the capacitance sensor.

77. The system of claim 75 wherein:

the controller uses the EEPROM to configure location and interpretation of control inputs for the translating device.

78. The system of claim 75 wherein:

the controller uses adaptive algorithms that modify values in EEPROM to facilitate long-term adaptations to the signal from the capacitance sensor.

79. The system of claim 32 wherein:

the controller monitors positions of switches, dials, or levers over time such that the controller interprets the positions of the switches, dials, or levers as use commands for controlling the translating device.

80. The system of claim 32 wherein:

the controller receives user commands for controlling the translating device from a serial or parallel communications interface.

81. The system of claim 32 wherein:

the controller monitors ambient conditions to control the translating device autonomously.

82. The system of claim 32 wherein:

the controller controls the translating device by controlling a motor which powers the translating device.

83. The system of claim 82 wherein:

the controller uses motor drive current to calculate motor load and determine whether the motor has stalled.

84. The system of claim 82 wherein:

the controller counts motor commutator pulses to determine motor speed and position which is indicative of translating device speed and position.

85. The system of claim 82 wherein:

the controller uses Hall-effect sensors to determine motor speed, direction, and position.

86. The system of claim 32 wherein:

the controller uses translating device speed, position, and direction information to calculate expected contribution to the signal from the capacitance sensor upon the signal indicating the presence of an object in proximity to the capacitance sensor and then compensates for signal as a function of the calculated expected contribution.

87. The system of claim 32 wherein:

the controller retracts the translating device to enable an object to be released from entrapment by the translating device.

88. The system of claim 32 wherein:

the controller calibrates operating parameters of the capacitance sensor each time the translating device is closed.

89. The system of claim 88 wherein:

the controller prevents calibration of the capacitance sensor if the presence of an object to the capacitance sensor was being detected before the calibration and magnitude of the signal indicative of the presence of the object to the capacitance sensor is sufficiently large.

90. The system of claim 88 wherein:

the controller allows calibration of the capacitance sensor but prevents the translating device from closing if the presence of an object to the capacitance sensor was being detected before the calibration.

91. The system of claim 88 wherein:

the controller calibrates the capacitance sensor and allows the translating device to close if the presence of an object to the capacitance sensor was being detected before the calibration and magnitude of the signal from the capacitance sensor indicative of the presence of the object to the capacitance sensor is sufficiently small.