Side-light extraction by light pipe-surface alteration and light-extraction devices extending radially beyond the outer cladding

• US 7,164,819 B2
• Filed: 03/10/2004
• Issued: 01/16/2007
• Est. Priority Date: 03/10/2003
• Status: Active Grant

• Current Assignee: Energy Focus, Inc.
• Original Assignee: Fiberstars Incorporated
• Inventors: Davenport, John M., Buelow, Roger F. II, Jenson, Chris H., Doucet, Brian
• Primary Examiner(s): Font; Frank G.
• Assistant Examiner(s): Rude; Timothy L.
• Application Number:
  US10/797,383
• Publication Number:
  US 20040179776A1
• Time in Patent Office: 1,042 Days
• Field of Search: 385/39
• US Class Current: 385/39
• CPC Class Codes: G02B 6/001 the light being emitted along at least a portion of the lateral surface of the fibre
• CPC Class Codes: G02B 6/02033 Core or cladding made from organic material, e.g. polymeric material G02B1/04 takes precedence

Abstract

A light pipe with side-light extraction by light pipe-surface alteration includes an optical light pipe with a plastic light-carrying portion covered with a fluoropolymer cladding. A plurality of light-extraction devices is spaced along an active section of the light pipe for emission of side light over only a range from about 2 to 270 degrees of the cross-sectional circumference of the light pipe in the active section. The light-extraction devices have inlets passing through the cladding and optically contacting the plastic light-carrying portion. Another form of light pipe with side-light extraction by light pipe-surface alteration includes an optical light pipe with a plastic light-carrying portion. An active section of the light pipe for side light emission comprises an axisymmetrical change of area of cross section of the light pipe that generally diminishes from an inlet end of the active section, through the active section.

Claims

1. A light pipe with side-light extraction by light pipe-surface alteration, comprising:

a) an optical light pipe with a plastic light-carrying portion covered with a fluoropolymer cladding;

the light pipe having a longitudinal axis; and

b) a plurality of light-extraction devices in an arrangement including being spaced along a longitudinal dimension of an active section of the light pipe for emission of side light over only a range from about 2 to 270 degrees of the cross-sectional circumference of the light pipe in the active region;

c) the light-extraction devices extending, with respect to the longitudinal axis, radially beyond an outer surface of the fluoropolymer cladding; and

d) the light-extraction devices having inlets passing through the cladding and optically contacting the plastic light-carrying portion.

2. The light pipe of claim 1, wherein the light-carrying portion comprises acrylic polymer.

3. The light pipe of claim 1, wherein the light-extraction devices comprise a plurality of optical elements spaced along the length of the light pipe and having inlets passing through the cladding and optically contacting the light-carrying portion.

4. The light pipe of claim 3, wherein the range is between about 30 and 90 degrees.

5. The light pipe of claim 3, wherein the light-carrying portion comprises acrylic polymer.

6. The light pipe of claim 3, wherein the density of light-extraction devices increases sequentially along the length of the light pipe the further the distance along the light pipe from a light source.

7. The light pipe of claim 3, wherein each device increases in cross sectional area from inlet to outlet in such manner as to reduce the angle of light passing through the device.

8. The light pipe of claim 7, wherein each optical element comprises an interior light-reflective surface for receiving light from the inlet and transmitting it to an outlet.

9. The light pipe of claim 1, wherein the light-extraction devices comprise respective pieces of material with a refractive index at least as high as that of the light-carrying portion;

the pieces passing through the cladding and optically contacting the plastic light-carrying portion.

10. The light pipe of claim 9, wherein the light-carrying portion comprises acrylic polymer.

11. The light pipe of claim 9, wherein the pieces have a substantially flat, rectangular surface facing radially away from the light pipe.

12. The light pipe of claim 11, wherein side surfaces of the pieces adjoin the substantially flat surface substantially at a right angle.

13. The light pipe of claim 12, wherein the substantially flat surface is substantially parallel to a longitudinal axis of the light pipe.

14. The light pipe of claim 9, wherein the pieces are substantially cylindrical and have longitudinal axes substantially perpendicular to the longitudinal axes of the light pipe.

15. The light pipe of claim 14, wherein the substantially cylindrical pieces have a substantially flat surface facing radially away from the light pipe and aligned substantially parallel to the longitudinal axis of the light pipe.

16. The light pipe of claim 9, wherein the density of light-extraction devices increases sequentially along the length of the light pipe.

17. The light pipe of claim 1, wherein the light-extraction occurs mainly through refraction of light at an interface between the light-carrying portion and the devices, other than by refraction through any light-scattering particles in the devices.

18. The light pipe of claim 1, wherein the devices have a substantially flat surface facing radially away from the light pipe.

19. A light pipe with side-light extraction by light pipe-surface alteration, comprising:

a) an optical light pipe with an acrylic polymer light-carrying portion covered with a fluoropolymer cladding;

the light pipe having a longitudinal axis; and

b) a plurality of light-extraction devices in an arrangement including being spaced along a longitudinal dimension of an active section of the fight pipe for emission of side light over only a range less than about 180 degrees of the cross-sectional circumference of the light pipe in the side light region;

c) the light-extraction devices comprising a plurality of optical elements spaced along the length of the light pipe and having inlets passing through the cladding and optically contacting the plastic light-carrying portion; and

d) the light-extraction devices extending, with respect to the longitudinal axis. radially beyond an outer surface of the fluoropolymer cladding; and

e) the light-extraction devices being spaced along the length of the light pipe with a density that increases sequentially along the length of the light pipe the further the distance along the light pipe from a light source.

20. The right pipe of claim 19, wherein the range is no more than about 45 degrees.

21. The light pipe of claim 20, wherein the range is no less than about 30 degrees.

22. The light pipe of claim 19, wherein the diameter of the light-carrying portion is between about 6 mm and 25 mm.

23. The light pipe of claim 19, wherein each device increases in cross sectional area from inlet to outlet in such manner as to reduce the angle of light passing through the device.

24. The light pipe of claim 23, wherein each optical element comprises an interior light-reflective surface for receiving light from the inlet and transmitting it to an outlet.

25. The light pipe of claim 19, wherein the devices have a substantially flat surface facing radially away from the light pipe.

26. A light pipe with side-light extraction by light pipe-surface alteration, comprising:

a) an optical light pipe with an acrylic polymer light-carrying portion covered with a fluoropolymer cladding;

the light pipe having a longitudinal axis; and

b) a plurality of light-extraction devices in an arrangement including being spaced along a longitudinal dimension of an active section of the light pipe for emission of side light over only a range less than about 180 degrees of the cross-sectional circumference of the light pipe in the side light region;

c) the light-extraction devices extending, with respect to the longitudinal axis, radially beyond an outer surface of the fluoropolymer cladding; and

d) the light-extraction devices comprising respective pieces of material with a refractive index at least as high as that of the plastic light-carrying portion;

the pieces passing through the cladding and optically contacting the plastic light-carrying portion; and

e) the light-extraction devices being spaced along the length of the light pipe with a density that increases sequentially along the length of the light pipe the further the distance along the light pipe from a light source.

27. The light pipe of claim 26, wherein the range is no more than about 45 degrees.

28. The light pipe of claim 27, wherein the range is more than about 30 degrees.

29. The light pipe of claim 26, wherein the diameter of the light-carrying portion is between about 6 and 25 mm.

30. The light pipe of claim 26, wherein the pieces have a substantially flat, rectangular surface facing radially away from the light pipe.

31. The light pipe of claim 30, wherein side surfaces of the pieces adjoin the substantially flat surface substantially at a right angle.

32. The light pipe of claim 31, wherein the substantially flat surface is substantially parallel to a longitudinal axis of the light pipe.

33. The light pipe of claim 26, wherein the pieces are substantially cylindrical and have longitudinal axes substantially perpendicular to the longitudinal axes of the light pipe.

34. The light pipe of claim 33, wherein the substantially cylindrical pieces have a substantially flat surface facing radially away from the light pipe and aligned substantially parallel to the longitudinal axis of the light pipe.

35. The light pipe of claim 26, wherein the light-extraction occurs mainly through refraction of light at an interface between the light-carrying portion and the devices, other than by refraction through any light-scattering particles in the devices.

36. The light pipe of claim 26, wherein the devices have a substantially flat surface facing radially away from the light pipe.