Reel to reel manufacturing line

• US 7,164,841 B2
• Filed: 04/13/2005
• Issued: 01/16/2007
• Est. Priority Date: 07/26/2001
• Status: Expired due to Term

• Current Assignee: Weatherford Canada Limited (Weatherford International PLC)
• Original Assignee: LxDATA Inc. (Weatherford International PLC)
• Inventors: Lefebvre, Paul
• Primary Examiner(s): CONNELLY, MICHELLE R
• Application Number:
  US11/106,168
• Publication Number:
  US 20050185911A1
• Time in Patent Office: 643 Days
• Field of Search: 385/134
• US Class Current: 385/134
• CPC Class Codes: B65H 2220/02 indicating an entity which is controlled, adjusted or changed by a control process, i.e. output
• CPC Class Codes: B65H 2515/60 Optical characteristics, e.g. colour, light
• CPC Class Codes: B65H 2701/32 Optical fibres or optical cables
• CPC Class Codes: B65H 49/02 Methods or apparatus in which packages do not rotate
• CPC Class Codes: B65H 54/2896 Flyers
• CPC Class Codes: B65H 57/20 Flyers for inserting twist D01H
• CPC Class Codes: G02B 2006/12107 Grating
• CPC Class Codes: G02B 6/02123 characterised by the method of manufacture of the grating photolithography G03F7/0005
• CPC Class Codes: G02B 6/02152 involving moving the fibre or a manufacturing element, stretching of the fibre G02B6/02147 takes precedence
• CPC Class Codes: G02B 6/4457 Bobbins; Reels
• CPC Class Codes: G02B 6/4479 Manufacturing methods of optical cables

Abstract

The invention relates to a line for processing an optical fiber having first and second ends, the line comprising a support for receiving a reel with the fiber wounded thereon; a de-winder for unwinding the fiber without substantial rotation of the reel; and a processing station for receiving the optical fiber from said de-winder to perform a processing on a portion of the optical fiber. The invention also relates to a method for writing a grating on a fiber having first and second ends, the fiber being wounded on a first reel and being capable of being wounded on a second reel, the method comprising connecting the first end of the fiber to a circulator; connecting said circulator to a source of light and to a first measurement means; de-winding the fiber from the first reel without rotation of the reel; writing a grating on the fiber with a source of radiation; and measuring reflection spectra of the grating with said first measurement means. The method also comprises winding the fiber on the second reel without rotation of the reel.

Claims

1. An apparatus for handling an optical fiber having a first end and a second end, the optical fiber being at least partially wound on a reel, said apparatus comprising:

an optical device for coupling with the first end of the optical fiber to allow an optical signal to be exchanged between said optical device and the optical fiber;

a de-winding mechanism for unwinding the optical fiber from the reel without rotation of the reel to enable the optical signal to be exchanged between said optical device and the optical fiber; and

a manufacturing apparatus for performing a manufacturing process on a portion of the optical fiber unwound from the reel by said de-winding mechanism.

2. An apparatus as defined in claim 1, wherein said optical device generates is adapted for generating the optical signal such that the optical signal propagates along the optical fiber.

3. An apparatus as defined in claim 1, wherein the optical signal propagates along the optical fiber and is output at the first end, said optical device being adapted for receiving the optical signal.

4. An apparatus as defined in claim 1, wherein the reel is a first reel, said apparatus being adapted for receiving a second reel, said apparatus comprising a winding mechanism for winding the portion of the optical fiber on the second reel without rotation of the second reel.

5. An apparatus as defined in claim 4, wherein said optical device is a first optical device, said apparatus comprising a second optical device for coupling with the second end of the optical fiber, said first optical device being adapted for generating the optical signal such that the optical signal propagates along the optical fiber and is released at the second end of the optical fiber.

6. An apparatus as defined in claim 1, wherein said manufacturing process comprises producing a grating on the portion of the optical fiber.

7. An apparatus as defined in claim 6, wherein said manufacturing apparatus comprises a source of electromagnetic radiation to produce the grating on the portion of the optical fiber.

8. An apparatus as defined in claim 7, wherein the optical signal is indicative of at least one characteristic of the grating.

9. An apparatus as defined in claim 8, wherein said optical device is adapted for receiving the optical signal from the first end and deriving at least in part on the basis of the optical signal a reflection spectrum of the grating.

10. An apparatus as defined in claim 1, wherein said de-winding mechanism comprises a rotatable arm for rotating around the reel.

11. An apparatus as defined in claim 1, wherein the optical fiber comprises a coating, said manufacturing process comprising modifying the coating of the portion of the optical fiber.

12. An apparatus as defined in claim 11, wherein said manufacturing apparatus is operative for removing the coating of the portion of the optical fiber.

13. An apparatus as defined in claim 12, wherein said manufacturing apparatus is further operative for applying a new coating on the portion of the optical fiber.

14. A method for handling an optical fiber having a first end and a second end, the optical fiber being at least partially wound on a reel, said method comprising:

a) coupling the first end to an optical device to allow an optical signal to be exchanged between the optical device and the optical fiber;

b) unwinding the optical fiber from the reel without rotation of the reel to enable the optical signal to be exchanged between the optical device and the optical fiber; and

c) performing a manufacturing process on a portion of the optical fiber unwound from the reel by said unwinding.

15. A method as defined in claim 14, wherein the optical device generates the optical signal such that the optical signal propagates along the optical fiber.

16. A method as defined in claim 14, wherein the optical signal propagates along the optical fiber and is output at the first end of the optical fiber, the optical device receiving the optical signal.

17. A method as defined in claim 14, wherein the reel is a first reel, said method comprising winding the portion of the optical fiber on a second reel without rotation of the second reel.

18. A method as defined in claim 17, wherein the optical device is a first optical device, said method further comprising coupling the second end of the optical fiber to a second optical device, the optical signal being generated by the first optical device and propagating along the optical fiber, the optical signal being released at the second end of the optical fiber.

19. A method as defined in claim 14, wherein said performing a manufacturing process comprises producing a grating on the portion of the optical fiber.

20. A method as defined in claim 19, wherein said producing the grating comprises generating electromagnetic radiation to produce the grating on the portion of the optical fiber.

21. A method as defined in claim 20, wherein the optical signal is indicative of at least one characteristic of the grating.

22. A method as defined in claim 21, wherein the optical device receives the optical signal from the first end and assesses at least in part on the basis of the optical signal a reflection spectrum of the grating.

23. A method as defined in claim 14, wherein the optical fiber comprises a coating, said performing a manufacturing process comprising modifying the coating of the portion of the optical fiber.

24. A method as defined in claim 23, wherein said modifying the coating of the portion of the optical fiber comprises removing the coating of the portion of the optical fiber.

25. A method as defined in claim 24, further comprising applying a new coating on the portion of the optical fiber.

26. An apparatus for handling a continuous length of an optical fiber, a first portion of the continuous length being wound on a first reel, a second portion of the continuous length being wound on a second reel, said apparatus comprising:

a signal source for introducing an optical signal in the optical fiber to allow the optical signal to propagate in the first and second portions of the continuous length;

a mechanism for transferring optical fiber from the first reel to the second reel without rotation of the first reel and the second reel to enable the optical signal to propagate in the first and second portions of the continuous length; and

a manufacturing apparatus for performing a manufacturing process on a given portion of the optical fiber located between the first reel and the second reel.

27. An apparatus as defined in claim 26, wherein said manufacturing process comprises producing a grating on the given portion of the optical fiber.

28. An apparatus as defined in claim 27, wherein said manufacturing apparatus comprises a source of electromagnetic radiation to produce the grating on the given portion of the optical fiber.

29. An apparatus as defined in claim 28, wherein the optical signal is indicative of at least one characteristic of the grating.

30. An apparatus as defined in claim 26, wherein the optical fiber comprises a coating, said manufacturing process comprising modifying the coating of the given portion of the optical fiber.

31. An apparatus as defined in claim 30, wherein said manufacturing apparatus is operative for removing the coating of the given portion of the optical fiber.

32. An apparatus as defined in claim 31, wherein said manufacturing apparatus is further operative for applying a new coating on the given portion of the optical fiber.

33. A method for handling a continuous length of an optical fiber, a first portion of the continuous length being wound on a first reel, a second portion of the continuous length being wound on a second reel, said method comprising:

a) introducing an optical signal in the optical fiber such that the optical signal propagates in the first and second portions of the continuous length;

b) transferring optical fiber from the first reel to the second reel without rotation of the first reel and the second reel to enable the optical signal to propagate in the first and second portions of the continuous length; and

c) performing a manufacturing process on a given portion of the optical fiber located between the first reel and the second reel.

34. A method as defined in claim 33, wherein said manufacturing process comprises producing a grating on the given portion of the optical fiber.

35. A method as defined in claim 34, wherein said producing the grating comprises generating electromagnetic radiation to produce the grating on the given portion of the optical fiber.

36. A method as defined in claim 35, wherein the optical signal is indicative of at least one characteristic of the grating.

37. A method as defined in claim 33, wherein the optical fiber comprises a coating, said performing a manufacturing process comprising modifying the coating of the given portion of the optical fiber.

38. A method as defined in claim 37, wherein said modifying the coating of the given portion of the optical fiber comprises removing the coating of the given portion of the optical fiber.

39. A method as defined in claim 38, further comprising applying a new coating on the given portion of the optical fiber.

40. In combination:

a) an optical fiber having a first end and a second end, the optical fiber being at least partially wound on a reel;

b) an optical device in a condition of non-rotating optical coupling with said first end of the optical fiber to allow an optical signal to be exchanged between said optical device and the optical fiber;

c) a de-winding mechanism for unwinding the optical fiber from the reel while said condition of non-rotating optical coupling exists; and

d) a manufacturing apparatus for performing a manufacturing process on a portion of the optical fiber unwound from the reel by said de-winding mechanism.

41. A combination as defined in claim 40, wherein said optical device is adapted for generating the optical signal such that the optical signal propagates along the optical fiber.

42. A combination as defined in claim 40, wherein the optical signal propagates along the optical fiber and is output at the first end, said optical device being adapted for receiving the optical signal.

43. A combination as defined in claim 40, wherein the reel is a first reel, said combination comprising a winding mechanism for winding the portion of the optical fiber on a second reel.

44. A combination as defined in claim 40, wherein said manufacturing process comprises producing a grating on the portion of the optical fiber.

45. A combination as defined in claim 44, wherein said manufacturing apparatus comprises a source of electromagnetic radiation to produce the grating on the portion of the optical fiber.

46. A combination as defined in claim 45, wherein the optical signal is indicative of at least one characteristic of the grating.

47. A combination as defined in claim 46, wherein said optical device is adapted for receiving the optical signal from the first end and for deriving at least in part on the basis of the optical signal a reflection spectrum of the grating.

48. A combination as defined in claim 40, wherein said optical device is a first optical device, said combination comprising a second optical device in a condition of non-rotating optical coupling with the second end of the optical fiber, said first optical device being adapted for generating the optical signal such that the optical signal propagates along the optical fiber and is released at the second end.

49. A combination as defined in claim 40, wherein the optical fiber comprises a coating, said manufacturing process comprising modifying the coating of the portion of the optical fiber.

50. A combination as defined in claim 49, wherein said manufacturing apparatus is operative for removing the coating of the portion of the optical fiber.

51. A combination as defined in claim 50, wherein said manufacturing apparatus is further operative for applying a new coating on the portion of the optical fiber.

52. A method for handling an optical fiber having a first end and a second end, the optical fiber being at least partially wound on a reel, the method comprising:

a) establishing a condition of non-rotating optical coupling between an optical device and the first end of the optical fiber to allow an optical signal to be exchanged between the optical device and the optical fiber;

b) unwinding the optical fiber from the reel while the condition of non-rotating optical coupling exists; and

c) performing a manufacturing process on a portion of the optical fiber unwound from the reel by said unwinding.

53. An apparatus for handling an optical fiber having an end, said apparatus comprising:

a) an optical device for coupling with the end of the optical fiber to allow an optical signal to be exchanged between said optical device and the optical fiber;

b) a manufacturing apparatus for performing a manufacturing process on a portion of the optical fiber to be wound on a reel; and

c) a winding mechanism for winding the portion of the optical fiber on the reel without rotation of the reel to enable the optical signal to be exchanged between said optical device and the optical fiber.

54. An apparatus as defined in claim 53, wherein said manufacturing process comprises producing a grating on the portion of the optical fiber.

55. An apparatus as defined in claim 54, wherein said manufacturing apparatus comprises a source of electromagnetic radiation to produce the grating on the portion of the optical fiber.

56. An apparatus as defined in claim 55, wherein the optical signal is indicative of at least one characteristic of the grating.

57. An apparatus as defined in claim 53, wherein the optical fiber comprises a coating, said manufacturing process comprising modifying the coating of the portion of the optical fiber.

58. An apparatus as defined in claim 57, wherein said manufacturing apparatus is operative for removing the coating of the portion of the optical fiber.

59. An apparatus as defined in claim 58, wherein said manufacturing apparatus is further operative for applying a new coating on the portion of the optical fiber.

60. A method for handling an optical fiber having an end, said method comprising:

a) coupling the end of the optical fiber to an optical device to allow an optical signal to be exchanged between the optical device and the optical fiber;

b) performing a manufacturing process on a portion of the optical fiber to be wound on a reel; and

c) winding the portion of the optical fiber on the reel without rotation of the reel to enable the optical signal to be exchanged between the optical device and the optical fiber.

61. In combination:

a) an optical fiber having an end;

b) an optical device in a condition of non-rotating optical coupling with said end to allow an optical signal to be exchanged between said optical device and the optical fiber;

c) a manufacturing apparatus for performing a manufacturing process on a portion of the optical fiber to be wound on a reel; and

d) a winding mechanism for winding the portion of the optical fiber on the reel while said condition of non-rotating optical coupling exists.