Tissue grasper/suture passer instrument

• US 7,166,116 B2
• Filed: 06/23/2003
• Issued: 01/23/2007
• Est. Priority Date: 06/23/2003
• Status: Active Grant

• Current Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Lizardi, Jose E., Perkins, Daniel A.
• Primary Examiner(s): Robert; Eduardo C.
• Assistant Examiner(s): SHAFFER, RICHARD R
• Application Number:
  US10/601,479
• Publication Number:
  US 20040260314A1
• Time in Patent Office: 1,310 Days
• Field of Search: 606/139, 606/144, 606/145, 606/147, 606/150, 606/148
• US Class Current: 606/144
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0625 the needle being specially adapted to interact with the manipulator, e.g. being ridged to snap fit in a hole of the manipulator A61B17/06109 takes precedence
• CPC Class Codes: A61B 2017/2926 Details of heads or jaws
• CPC Class Codes: A61B 2017/2946 Locking means

Abstract

A needle passer instrument for use in minimally invasive surgical procedures, including arthroscopy. The instrument has upper and lower jaws for engaging tissue and a handle. A removable needle engaging cartridge is mounted to the upper jaw. A surgical needle with attached suture is mounted in a needle passage in the lower jaw. A needle actuation rod engages the surgical needle and pushes the needle through tissue contained between the jaws. The needle is engaged by the cartridge, and the needle may be cut away from the suture.

Claims

1. A suture passer instrument, comprising:

a frame having a proximal end and a distal end, said frame having a longitudinal passage;

a bottom jaw member mounted to the distal end of the frame, the bottom jaw having a passage for receiving a surgical needle;

a top jaw member pivotally mounted to the distal end of the frame such that the top jaw member is moveable with respect to the bottom jaw member, said top jaw member having a distal opening for receiving a cartridge member;

a handle member mounted to the proximal end of the frame, the handle member having a cavity;

a jaw actuation member having a top end and a bottom end, wherein the top end of the jaw actuation member is mounted to the handle member;

a needle rod driving trigger member having a top and a bottom, wherein the top of the needle rod driving member is pivotally mounted to the handle member;

a jaw actuation rod having a proximal end a distal end, wherein the jaw actuation rod is slidably mounted in the passage of the frame and wherein the proximal end of the jaw actuation rod engages the top jaw member, and the proximal end of the actuation rod is mounted to the jaw actuation member;

a needle driving rod slidably mounted to the frame, wherein the needle driving member has a proximal end mounted to the needle driving trigger and a distal end for engaging a needle;

a needle passage in the lower jaw having a distal opening out through the top of the lower jaw and a proximal opening in communication with the longitudinal passage of the frame; and

a cartridge member mounted to the top jaw, wherein the cartridge has an opening for receiving at least part of a surgical needle, said cartridge comprising;

a member having a top, a bottom and a cavity extending therethough;

a top flange mounted to the cartridge having an opening in communication with the cavity;

a bottom flange mounted to the bottom of the member having an opening in communication with the cavity; and

,

at least one needle engagement tab member extending into the cavity.

2. The instrument of claim 1 additionally comprising a surgical needle mounted in the needle passage of the bottom jaw.

3. The instrument of claim 1 additionally containing an opening in the bottom jaw in communication with the needle passage.

4. The instrument of claim 1 wherein the cavity comprises a distal slot and a proximal opening, and wherein the tab member extends into the slot but does not extend into the proximal opening.

5. A suture passer instrument, comprising:

a frame having a proximal end and a distal end, said frame having a longitudinal passage;

a bottom jaw member mounted to the distal end of the frame, the bottom jaw having a passage for receiving a surgical needle;

a top jaw member pivotally mounted to the distal end of the frame such that the top jaw member is moveable with respect to the bottom jaw member, said top jaw member having a distal opening for receiving a cartridge member;

a handle member mounted to the proximal end of the frame, the handle member having a cavity;

a jaw actuation member having a top end and a bottom end, wherein the top end of the jaw actuation member is mounted to the handle member;

a needle rod driving trigger member having a top and a bottom, wherein the top of the needle rod driving member is pivotally mounted to the handle member;

a jaw actuation rod having a proximal end a distal end, wherein the jaw actuation rod is slidably mounted in the passage of the frame and wherein the proximal end of the jaw actuation rod engages the top jaw member, and the proximal end of the actuation rod is mounted to the jaw actuation member;

a needle driving rod slidably mounted to the frame, wherein the needle driving member has a proximal end mounted to the needle driving trigger and a distal end for engaging a needle;

a needle passage in the lower jaw having a distal opening out through the top of the lower jaw and a proximal opening in communication with the longitudinal passage of the frame; and

,

a cartridge member removably mounted to the top jaw, said cartridge having an opening for receiving at least part of a surgical needle, wherein said cartridge comprises;

a member having a top, a bottom and a cavity extending therethough;

a top flange mounted to the cartridge having an opening in communication with the cavity;

a bottom flange mounted to the bottom of the member having an opening in communication with the cavity; and

,

at least one needle engagement tab member extending into the cavity.

6. The instrument of claim 5 additionally comprising a surgical needle mounted in the needle passage of the bottom jaw.

7. The instrument of claim 5 additionally containing an opening in the bottom jaw in communication with the needle passage.

8. The instrument of claim 5 wherein the cavity comprises a distal slot and a proximal opening, and wherein the tab member extends into the slot but does not extend into the proximal opening.

9. A method of passing suture through tissue, the method comprising:

I. providing a suture passer instrument, said instrument comprising;

a frame having a proximal end and a distal end, said frame having a longitudinal passage;

a bottom jaw member mounted to the distal end of the frame, the bottom jaw having a passage for receiving a surgical needle;

a top jaw member pivotally mounted to the distal end of the frame such that the top jaw member is moveable with respect to the bottom jaw member, said top jaw member having a distal opening for receiving a cartridge member;

a handle member mounted to the proximal end of the frame, the handle member having a cavity;

a jaw actuation member having a top end and a bottom end, wherein the top end of the jaw actuation member is mounted to the handle member;

a needle rod driving trigger member having a top and a bottom, wherein the top of the needle rod driving member is pivotally mounted to the handle member;

a jaw actuation rod having a proximal end a distal end, wherein the jaw actuation rod is slidably mounted in the passage of the frame and wherein the proximal end of the jaw actuation rod engages the top jaw member, and the proximal end of the actuation rod is mounted to the jaw actuation member;

a needle driving rod slidably mounted to the frame, wherein the needle driving member has a proximal end mounted to the needle driving trigger and a distal end for engaging a needle; and

,

a needle passage in the lower jaw having a distal opening out through the top of the lower jaw and a proximal opening in communication with the longitudinal passage of the frame;

II. providing a cartridge member, said cartridge member comprising;

a member having a top, a bottom and a cavity extending therethough;

a top flange mounted to the cartridge having an opening in communication with the cavity;

a bottom flange mounted to the bottom of the member having an opening in communication with the cavity; and

,

at least one needle engagement tab member extending into the cavity;

III. providing a surgical needle having a distal piercing point and a proximal suture mounting end, said needle having a suture mounted to the suture mounting end;

IV. mounting the cartridge member to the top jaw member;

V. mounting the surgical needle in the needle passage of the bottom jaw member;

VI. engaging tissue between the top jaw member and the bottom jaw member; and

,

VII moving the surgical needle and attached suture through the tissue by engaging the needle with the needle driving rod such that the needle is engaged in the cavity of the cartridge member.

10. The method of claim 9 additionally comprising the steps of opening the jaws with respect to each other, moving the instrument away from the tissue, and cutting the engaged needle from the cartridge member.