Methods, compositions, and automated systems for separating rare cells from fluid samples

• US 7,166,443 B2
• Filed: 11/04/2003
• Issued: 01/23/2007
• Est. Priority Date: 10/11/2001
• Status: Expired due to Term

• Current Assignee: AVIVA Biosciences Corporation
• Original Assignee: AVIVA Biosciences Corporation
• Inventors: Wu, Lei, Xu, Junquan, Huang, Mingxian, Tao, Guoliang, Walker, George, Yamanishi, Douglas, Hujsak, Paul, Yap, Charina, Snyder, Sara
• Primary Examiner(s): Ketter; James
• Application Number:
  US10/701,684
• Publication Number:
  US 20040142463A1
• Time in Patent Office: 1,176 Days
• Field of Search: None
• US Class Current: 435/34
• CPC Class Codes: A61M 1/36 Other treatment of blood in a by-pass of the natural circulatory system, e.g. temperature adaptation, irradiation ; Extra-corporeal blood circuits
• CPC Class Codes: A61M 1/3616 Batch-type treatment
• CPC Class Codes: A61M 1/3618 Magnetic separation
• CPC Class Codes: A61M 1/362 changing physical properties of target cells by binding them to added particles to facilitate their subsequent separation from other cells, e.g. immunoaffinity
• CPC Class Codes: A61M 1/3679 by absorption A61M1/3675 takes precedence
• CPC Class Codes: B01D 2325/0214 Tapered pores
• CPC Class Codes: B01D 2325/04 Characteristic thickness
• CPC Class Codes: B01D 57/02 by electrophoresis treatment of water, waste water, sewage or sludge by electrophoresis C02F1/469; electrophoretic production of compounds or non-metals C25B7/00; investigating or analysing materials by using electrophoresis G01N27/26
• CPC Class Codes: B01D 61/18 Apparatus therefor
• CPC Class Codes: B01D 67/0034 by micromachining techniques, e.g. using masking and etching steps, photolithography
• CPC Class Codes: B01D 67/0062 by micromachining techniques, e.g. using masking and etching steps, photolithography
• CPC Class Codes: B01D 71/0213 Silicon
• CPC Class Codes: B01D 71/027 Silicium oxide
• CPC Class Codes: B01D 71/04 Glass
• CPC Class Codes: B01L 2300/0681 Filter
• CPC Class Codes: B01L 2300/0816 Cards, e.g. flat sample carriers usually with flow in two horizontal directions
• CPC Class Codes: B01L 2300/0861 Configuration of multiple channels and/or chambers in a single devices
• CPC Class Codes: B01L 2400/0409 centrifugal forces
• CPC Class Codes: B01L 2400/0457 passive flow or gravitation
• CPC Class Codes: B01L 2400/0478 pistons
• CPC Class Codes: B01L 2400/0644 : rotary valves
• CPC Class Codes: B01L 2400/065 : sliding valves
• CPC Class Codes: B01L 3/502 : with fluid transport, e.g. in multi-compartment structures centrifugal-type cuvettes G01N21/07; analysis by separation into components G01N30/00; automatic analysers G01N35/00
• CPC Class Codes: B01L 3/502753 : characterised by bulk separation arrangements on lab-on-a-chip devices, e.g. for filtration or centrifugation separation in general B01D; microapparatus for analysis using electrophoresis G01N27/44791; sample preparation G01N1/28
• CPC Class Codes: B01L 3/502761 : specially adapted for handling suspended solids or molecules independently from the bulk fluid flow, e.g. for trapping or sorting beads, for physically stretching molecules investigating characteristics of particles G01N15/00
• CPC Class Codes: G01N 1/40 : Concentrating samples
• CPC Class Codes: G01N 15/0272 : with screening; with classification by filtering B01D takes precedence
• CPC Class Codes: G01N 15/05 : in blood
• CPC Class Codes: G01N 2001/4016 : being a selective membrane, e.g. dialysis or osmosis
• CPC Class Codes: G01N 2015/012 : Red blood cells
• CPC Class Codes: G01N 2015/0288 : Sorting the particles
• CPC Class Codes: G01N 2015/0294 : Particle shape
• CPC Class Codes: G01N 2015/0681 : Purposely modifying particles, e.g. humidifying for growing

Abstract

The present invention recognizes that diagnosis and prognosis of many conditions can depend on the enrichment of rare cells from a complex fluid sample. In particular, the enrichment of fetal cells from maternal samples, such as maternal blood samples, can greatly aid in the detection of fetal abnormalities or a variety of genetic conditions. In addition, the present invention recognizes that the enrichment of rare malignant cells from patient samples, can aid in diagnosis, prognosis, and development of therapeutic modalities for patients. The invention includes microfabricated filters for filtering fluid samples and methods of enriching rare cells of fluid samples using microfabricated filters of the present invention. The invention also includes solutions for the selective sedimentation of red blood cells (RBCs) from a blood sample and methods of using selective RBC sedimentation solutions for enriching rare cells of a fluid sample. Yet another aspect of the invention is an automated system for processing a fluid sample that includes: at least one filtration chamber that includes a microfabricated filter; automated means for directing fluid flow through at least one filtration chamber of the automated system, and means for collecting enriched rare cells. The present invention also includes methods of using automated systems for separating rare cells from fluid samples. Preferred fluid samples are blood, effusion, or urine samples, and rare cells that can be enriched from such sample include nucleated red blood cells and cancer cells.

Claims

1. An automated system for enriching rare cells of a fluid sample, comprising:

a) automated fluid volume sensing means for sensing the volume of at least one sample or a portion thereof provided in at least one tube or vessel, said automated fluid volume sensing means comprising at least one collated light source and at least one light-sensor;

b) at least one filtration chamber that comprises or engages at least one microfabricated filter comprising one or more tapered pores;

c) at least one power supply or signal source or control circuit for automated control and powering of fluid flow through said at least one filtration chamber; and

d) means for collecting enriched rare cells.

2. The automated system of claim 1, wherein said automated fluid volume sensing means can direct an automated fluid uptake system to remove a portion or essentially all of said at least one sample.

3. The automated system of claim 1, wherein said at least one collated light source emits light at a wavelength that can be absorbed by at least a portion of said sample.

4. The automated system of claim 3, wherein said at least one collated light source comprises at least one laser.

5. The automated system of claim 4, wherein said at least one laser emits light of a wavelength from between about 700 to about 900 nanometers.

6. The automated system of claim 5, wherein said at least one laser emits light of a wavelength from between about 750 to about 850 nanometers.

7. The automated system of claim 1, wherein said at least one collated light source can move to scan said at least one sample or portion thereof in said at least one tube or vessel.

8. The automated system of claim 7, wherein said at least one collated light source and said at least one light sensor can move to scan at least one sample in said at least one tube or at least one vessel.

9. The automated system of claim 8, wherein at least one of said at least one collated light source can move coordinately with at least one of said at least one light sensor to scan said at least one sample in said at least one tube or vessel.

10. The automated system of claim 1, further comprising at least one rack that can hold said at least one tube or vessel.

11. The automated system of claim 10, wherein said wherein said at least one collated light source can move to scan a sample in said at least one tube or vessel held in said rack.

12. The automated system of claim 11, wherein at least one of said at least one collated light source can move coordinately with at least one of said at least one light sensor to scan said at least one sample in said at least one sample tube or vessel held in said rack.

13. The automated system of claim 12, wherein said at least one sample tube is at least two sample tubes.

14. The automated system of claim 13, wherein said automated fluid volume sensing means comprises least two collated light sources and at least two light-sensors.

15. The automated system of claim 14, wherein at least one of said at least two collated light sources can move coordinately with at least one of said at least two light sensors to scan one of said at least two samples in one of said at least two tubes or vessels.

16. The automated system of claim 15, wherein each of said at least two samples in said at least two sample tubes or vessels can be scanned by one of said at least two collated light sources that moves coordinately with one of said at least two light sensors.

17. The automated system of claim 12, wherein said automated fluid volume sensing means can detect an interface or boundary between a sample supernatant and a sample precipitate.

18. The automated system of claim 17, wherein said automated fluid volume sensing means can direct an automated fluid uptake system to remove a portion or essentially all of said sample supernatant.

19. The automated system of claim 10, wherein said at least one rack can move in an automated fashion to rock, shake, or invert said at least one sample tube or vessel held in said rack.

20. The automated system of claim 1, further comprising at least one magnet that can be automatically positioned in proximity to said rack.

21. The automated system of claim 1, wherein said at least one filtration chamber comprises an antechamber and a post-filtration subchamber separated by a microfabricated filter.

22. The automated system of claim 21, wherein:

the thickness of said microfabricated filter in the filtration area is from about 40 to about 100 microns;

further wherein;

said microfabricated filter comprises from about 100 to 250,000 tapered slots,

wherein said tapered slots are from approximately 20 microns to 200 microns in length and from about 2 microns to about 6 microns in width, and the tapering of said slots if from about 0 degrees to about 10 degrees, and

wherein the variation in slot size of said tapered slot is less than about 10%.

45. A method of using the automated system of claim 1, comprising,

a) providing a fluid sample in a tube or vessel;

b) using said automated fluid volume sensing means to determine the volume of said sample, or a portion thereof in said tube or vessel;

c) using said determination in part b) to automatically remove a portion of said sample, and dispensing said sample portion in said filtration chamber;

d) filtering said sample in said filtration chamber; and

e) collecting enriched rare cells from said automated system.

23. A filtration unit, comprising:

a filtration chamber, wherein said filtration chamber comprises an antechamber and a post-filtration subchamber separated by one microfabricated filter comprising one or more tapered pores;

wherein said antechamber comprises an inlet and wherein said post-filtration subchamber comprises an outlet and at least one side port;

a frame comprising;

a loading reservoir;

at least one sample loading valve that can provide fluid communication between said loading reservoir and said filtration chamber;

at least one waste port that can reversibly engage said post-filtration subchamber via said outlet; and

at least one port for collecting enriched rare cells that can reversibly engage said antechamber via said inlet.

24. The filtration unit of claim 23, wherein said inlet of said antechamber and said outlet of said post-filtration subchamber are not on the same axis.

25. The filtration unit of claim 24, wherein said filtration chamber can rotate within said filtration unit.

26. The filtration unit of claim 25, wherein said side port is along the axis of filtration chamber rotation.

27. The filtration unit of claim 23, wherein said filtration chamber can rotate within said filtration unit between 0 and approximately 360 degrees.

28. The automated system of claim 27, wherein said filtration chamber can rotate within said filtration unit approximately 180 degrees or more.

29. The filtration unit of claim 28, wherein, when said filtration unit is in the filtering position, said antechamber is above said post-filtration subchamber, said inlet of said antechamber engages said at least one sample loading valve, and said outlet of said post-filtration subchamber engages said waste port;

and further wherein, when said filtration unit is in the collection position, said post-filtration subchamber is above said antechamber, said inlet of said antechamber engages said collection port, and said outlet of said post-filtration subchamber is blocked.

30. An automated filtration unit for enriching rare cells of a fluid sample, comprising:

a) the filtration unit of claim 29;

b) at least one power supply or signal source or control circuit for automated control and powering of fluid flow through said at least one filtration chamber; and

c) means for collecting enriched rare cells.

31. A method of filtering a sample through the filtration unit of claim 29, comprising the following automated steps:

a) with said filtration unit in said filtering position with said waste port closed, and said side port and said sample loading valve open, adding buffer to said filtration chamber from said side port until said buffer reaches said sample loading valve;

b) closing said side port;

c) adding a sample to said loading reservoir;

d) opening said waste port and pumping said sample through said filtration chamber, such that filtered sample exits said filtration chamber via said waste port;

e) adding buffer to said loading reservoir;

f) pumping said buffer through said filtration chamber;

g) closing said sample loading valve, opening said side port, and adding buffer to said post-filtration subchamber via said side port to wash said post-filtration subchamber;

h) rotating said filtration chamber approximately 180 degrees within the filtration unit, so that said filtration unit is in said collection position, wherein said antechamber is below said post-filtration subchamber, wherein said inlet of said antechamber engages said collection port;

i) pumping buffer into said filtration chamber through said side port so that enriched rare cells exit said antechamber through said collection port; and

j) collecting said enriched rare cells.

32. The method of claim 31, optionally comprising pushing air through said side port after steps g) and i).

33. The method of claim 31, wherein said filtering is performed at a rate of approximately 10–

60 milliliters per hour.

34. An automated system for enriching rare cells of a fluid sample, comprising:

a) automated fluid volume sensing means for sensing the volume of at least one sample or a portion thereof provided in at least one tube or vessel, said automated fluid volume sensing means comprising a light transmission-light sensing system;

b) at least one filtration unit of claim 29;

c) at least one power supply or signal source or control circuit for automated control and powering of fluid flow through said at least one filtration chamber; and

d) means for collecting enriched rare cells.

35. The automated system of claim 34, wherein said filtration chamber can rotate within said filtration unit between 0 and approximately 360 degrees.

36. The automated system of claim 35, wherein said filtration chamber can rotate within said filtration unit approximately 180 degrees or more.

37. The filtration unit of claim 36, wherein, when said filtration unit is in the filtering position, said antechamber is above said post-filtration subchamber, said inlet of said antechamber engages said at least one sample loading valve, and said outlet of said post-filtration subchamber engages said waste port;

and further wherein, when said filtration unit is in the collection position, said post-filtration subchamber is above said antechamber, said inlet of said antechamber engages said collection port, and said outlet of said post-filtration subchamber is blocked.

38. The automated system of claim 37, further comprising at least one rack that can hold at least one tube or vessel.

39. The automated system of claim 38, further wherein said automated fluid volume sensing means can direct an automated fluid uptake system to remove a portion or essentially all of said at least one sample.

40. The automated system of claim 39, wherein said automated fluid volume sensing means comprises at least one collated light source and at least one light-sensor, wherein said at least one collated light source emits light at a wavelength that can be absorbed by at least a portion of said sample.

41. The automated system of claim 40, wherein said at least one collated light source and said at least one light sensor can move to scan at least one sample in said at least one tube or at least one vessel.

42. The automated system of claim 41, wherein at least one of said at least one collated light source can move coordinately with at least one of said at least one light sensor to scan said at least one sample in said at least one sample tube or vessel held in said rack.

43. The automated system of claim 38, wherein said at least one rack can move in an automated fashion to rock, shake, or invert said at least one sample tube or vessel held in said rack.

44. The automated system of claim 43, further comprising at least one magnet that can be automatically positioned in proximity to said rack.

46. A method of using the automated system of claim 43, comprising,

a) providing a fluid sample in a tube or vessel;

b) adding to said sample at least one reagent that can cause at least one sample component to sediment;

c) positioning said tube or vessel in said rack;

d) automatically rocking or inverting said tube or vessel positioned in said rack;

e) allowing at least one sample component to sediment, resulting in a sample supernatant and a sample precipitate;

f) determining the volume of said sample supernatant or said sample precipitate in said tube or vessel using said automated fluid volume sensing means;

g) using the determination in part d) to automatically remove a volume of said sample supernatant, and dispensing said volume of said sample supernatant in said filtration chamber;

h) filtering said sample or portion thereof in said filtration chamber; and

i) collecting enriched rare cells from said automated system.

47. The method of claim 46, wherein said sample is a blood sample.

48. The method of claim 47, wherein said enriched rare cells are nucleated red blood cells or cancer cells.

49. A method of using the automated system of claim 44, comprising,

a) providing a fluid sample in a tube or vessel;

b) adding to said sample at least one reagent that promotes the sedimentation of at least one undesirable component of said sample;

c) adding to said sample a preparation of magnetic beads directly or indirectly linked to at least one specific binding member that can bind at least one other undesirable sample component;

d) positioning said tube or vessel in said rack;

e) automatically rocking or inverting said tube or vessel positioned in said rack to mix said reagent that promotes the sedimentation of at least one sample component of said sample and said preparation of magnetic beads with said sample, allowing said at least one other undesirable sample component to bind said magnetic beads;

f) while maintaining said tube in a stationary position, positioning at least one magnet adjacent to said tube;

g) allowing said at least one sample component to sediment and said at least one other undesirable sample component bound to magnetic beads to adhere to the side of the tube adjacent to said magnet, resulting in a separation of said sample into a sample supernatant, a sample precipitate, and magnetic beads adhering to one side of said tube;

h) using said automated fluid volume sensing means to determine the volume of said sample supernatant in said tube or vessel;

i) using the determination in part h) to automatically remove a volume of said sample supernatant, and dispensing said volume of said sample supernatant in said loading reservoir of said filtration chamber;

j) filtering said sample or portion thereof in said filtration chamber; and

k) collecting enriched rare cells from said automated system.

50. The method of claim 49, wherein said sample is a blood sample.

51. The method of claim 50, wherein said at least one undesirable component is red blood cells.

52. The method of claim 51, wherein said enriched rare cells are nucleated red blood cells or cancer cells.

53. The method of claim 52, wherein said at least one other undesirable component is white blood cells, and said at least one specific binding member that can bind at least one undesirable sample component is a specific binding member that binds white blood cells.

54. The method of claim 53, wherein said reagent that promotes the sedimentation of at least one sample component of said sample is provided in a solution that selectively sediments red blood cells.

55. The method of claim 54, wherein said reagent that promotes the sedimentation of at least one undesirable sample component and said preparation of magnetic beads are both added in a combined solution for sedimenting red blood cells and selectively removing undesirable sample components of a blood sample.

56. An automated fluid volume sensing system for determining the level of a sample or a portion of a sample, comprising:

at least one bar in an essentially horizontal orientation, that is positioned or can be positioned proximal to a rack or sample holder, wherein said bar comprises;

a light source on one end of said bar and a light sensor on another end of said bar, wherein the vertical level of the bar corresponds to the vertical level of the light source;

wherein when a sample is in said rack or sample holder, said light source is positioned on one side of said sample, and said light sensor is positioned on the opposite side of said sample;

further wherein said bar can move in a vertical direction, to allow said light source and said light sensor to scan a sample held in said rack or sample holder.

57. The fluid volume system of claim 56, wherein said light source is a collated light source.

58. The fluid volume system of claim 56, wherein said collated light source is a laser.

59. An automated system for enriching rare cells from a fluid sample comprising the automated fluid volume sensing system of claim 56.

60. An automated fluid volume sensing!fluid volume uptake system for determining a volume of a sample supernatant in a sample tube or vessel and removing said volume of a sample supernatant from said sample tube or vessel, comprising:

at least one bar in an essentially horizontal orientation, that is positioned or can be positioned proximal to a rack or sample holder,

wherein said bar comprises;

a light source on one end of said bar and a light sensor on another end of said bar, wherein the vertical level of the bar corresponds to the vertical level of the light source;

wherein when a sample is in said rack or sample holder, said light source is positioned on one side of said sample, and said light sensor is positioned on the opposite side of said sample;

further wherein said bar can move in a vertical direction, to allow said light source and said light sensor to scan a sample held in said rack or sample holder;

a collection tip, wherein said collection tip is comprises a conduit for the uptake and dispensing of fluid, further wherein said collection tip can move in a horizontal plane, to position itself over a tube in said rack or holder, and can move in a vertical plane, to reach the level of the bar or a level within said sample tube.

61. The fluid volume system of claim 60, wherein said light source is a collated light source.

62. The fluid volume system of claim 61, wherein said collated light source is a laser.

63. The automated fluid volume sensing fluid volume uptake system of claim 60, wherein said rack or sample holder can hold two or more samples;

wherein said at least one bar is at least two bars; and

wherein said at least one collection tip is at least two collection tips.

64. An automated system for enriching rare cells from a fluid sample comprising the automated fluid volume sensing!fluid volume uptake system of claim 60.

65. An automated system for enriching rare cells from a fluid sample comprising the automated fluid volume sensing!fluid volume uptake system of claim 62.

66. A method of determining the level of a sample supernatant or upper phase, and removing the sample supernatant or upper phase of a fluid sample using the fluid volume sensing/fluid volume uptake system of claim 62, comprising the following automated steps:

providing a sample in a tube or vessel in said rack;

optionally positioning said bar proximal to said tube; and

allowing said fluid uptake system to automatically calculate the volume of and remove a portion of said fluid sample, comprising the steps;

a) said bar moves vertically along the length of said tube, and during said movement said light source emits light that can be detected by said light sensor;

b) when said light sensor detector registers a critical value above threshold, said bar stops moving such that the level of said bar is at the interface between said sample supernatant and a sample precipitate, or between said sample upper phase and a sample lower phase;

c) after said bar stops moving, said collection tip moves downward over said bar until said collection tip contacts said bar;

d) said collection tip moves upward to a level above the level of the tube, positions itself over the tube, and moves downward into the tube;

e) when said collection tip sense the fluid sample supernatant or upper phase, said collection tip takes up said fluid sample supernatant or upper phase while moving downward into the tube;

f) when said collection tip reaches the level of the bar, said collection tip stops moving downward and stops taking up fluid;

g) said collection tip moves upward; and

h) said collection tip moves away from said tube.