Sheet material dispenser with transfer system and method

• US 7,168,602 B2
• Filed: 10/25/2004
• Issued: 01/30/2007
• Est. Priority Date: 12/15/2000
• Status: Expired due to Term

• Current Assignee: GPCP IP Holdings LLC
• Original Assignee: Georgia-Pacific Corporation
• Inventors: Broehl, Joshua M.
• Primary Examiner(s): Ashley; Boyer D.
• Assistant Examiner(s): FLORES SANCHEZ, OMAR
• Application Number:
  US10/972,269
• Publication Number:
  US 20050051005A1
• Time in Patent Office: 827 Days
• Field of Search: 836/49, 836/50, 839/49, 834/361.5, 271/9.02, 271/9.03, 226/34, 226/35, 225/14, 225/106, 225/77, 225/16, 242/560.1, 242/564.2
• US Class Current: 225/106
• CPC Class Codes: A47K 10/3612 with drive and pinch rollers
• CPC Class Codes: A47K 10/3687 with one or more reserve rolls
• CPC Class Codes: A47K 2010/3681 characterised by the way a new paper roll is loaded in the dispenser
• CPC Class Codes: B65H 35/08 from or with revolving, e.g. cylinder, cutters or perforators
• CPC Class Codes: Y10S 83/949 Continuous or wound supply
• CPC Class Codes: Y10T 225/10 Methods
• CPC Class Codes: Y10T 225/211 Manually operated feed-out mechanism
• CPC Class Codes: Y10T 225/232 Plural supply sources
• CPC Class Codes: Y10T 225/282 With fixed blade and support for wound package
• CPC Class Codes: Y10T 225/393 Web restrainer
• CPC Class Codes: Y10T 83/04 Processes
• CPC Class Codes: Y10T 83/4812 Compound movement of tool during tool cycle
• CPC Class Codes: Y10T 83/4815 Axial reciprocation of tool
• CPC Class Codes: Y10T 83/6636 Pinch rollers
• CPC Class Codes: Y10T 83/902 Plural supply sources

Abstract

A dispenser having a transfer mechanism for transferring between a first source and a second source of sheet material, and a method for transferring between the first source and the second source. Dispensing is transferred from a first source to a second source upon an absence of sheet material from the first source. The transfer mechanism includes a transfer roller with a slot to receive a free end of sheet material from the second source. The transfer roller also includes a plurality of raised portions, the raised portions are free to rotate through a dispensing roller when there is an absence of sheet material from the first source. This rotation introduces the free end of sheet material from the second source to the dispensing roller, and allows dispensing from the second source. Afterwards, the transfer roller is set to receive sheet material from a new source of sheet material.

Claims

1. A dispenser for dispensing sheet material, said dispenser comprising:

a housing defining an interior for accommodating first and second sources of sheet material, and an outlet through which the sheet material is dispensed;

a first rotatable roller in the housing, a portion of the sheet material being in contact with the first roller prior to being dispensed through the opening; and

a transfer mechanism configured to transfer dispensing of sheet material from a first mode wherein sheet material is dispensed from the first source to a second mode wherein sheet material is dispensed from the second source, said transfer mechanism including a second rotatable roller having a slot passing completely through the second roller to retain a free end portion of the sheet material from the second source when the sheet material is dispensed in the first mode.

2. The dispenser according to claim 1, wherein said first roller has at least one recessed portion, and wherein said second roller has at least one raised portion aligned with said recessed portion, said recessed portion and said raised portion being configured such that when sheet from said first source covers said recessed portion said transfer mechanism does not transfer dispensing from said first mode to said second mode.

3. The dispenser according to claim 1, wherein said first roller has a first surface, and said second roller has a second surface, said second surface contacting sheet material on said first surface during at least dispensing in the first mode.

4. The dispenser according to claim 3, wherein said first surface has a higher coefficient of friction than a coefficient of friction of said second surface.

5. The dispenser according to claim 4, wherein said first surface is formed from rubberized material.

6. The dispenser according to claim 4, wherein said second surface is formed from plastic material.

7. The dispenser according to claim 1, wherein the transfer mechanism further includes at least one biasing element biasing the second roller toward said first roller.

8. The dispenser according to claim 1, further comprising a third roller, forming a nip with said first roller, sheet material passing through the nip during dispensing in the first and second modes.

9. The dispenser according to claim 8, further comprising a biasing element biasing said first roller toward said third roller.

10. The dispenser according to claim 8, further comprising a driving mechanism configured to rotate at least one of said first and third rollers.

11. The dispenser according to claim 10, wherein the driving mechanism includes a manually driven element.

12. The dispenser according to claim 10, wherein the driving mechanism includes an electric motor coupled to one of said first and third rollers.

13. The dispenser according to claim 8, further comprising a shield, said shield limiting contact between said free end of sheet material from said second source and said first roller before said transfer mechanism transfers dispensing to said second mode.

14. The dispenser of claim 1, wherein the transfer mechanism is configured to transfer dispensing from said first mode to said second mode when sheet material from the first source is not between the first and second rollers.

15. The dispenser of claim 14, wherein said second roller is configured to rotate when sheet material from the first source is not between the first and second rollers.

16. The dispenser of claim 8, wherein the third roller includes a cutter for cutting the sheet material.

17. A dispenser for dispensing sheet material, said dispenser comprising:

a housing defining an interior for accommodating first and second sources of sheet material, and an outlet through which the sheet material is dispensed;

a first rotatable roller in the housing, said first roller having at least one recessed portion, a portion of the sheet material being in contact with the first roller prior to being dispensed through the opening; and

a transfer mechanism configured to transfer dispensing of sheet material from a first mode wherein sheet material is dispensed from the first source to a second mode wherein sheet material is dispensed from the second source, said transfer mechanism including a second rotatable roller having a retainer to retain a free end portion of sheet material from the second source when the sheet material is dispensed in the first mode, said second roller having at least one first raised portion aligned with said recessed portion, said recessed portion and said raised portion being configured such that, when sheet from said first source covers said recessed portion, said transfer mechanism does not transfer dispensing from said first mode to said second mode.

18. The dispenser according to claim 17, wherein the second roller has at least one second raised portion opposite said at least one first raised portion, said second raised portion being configured such that when sheet from said second source covers said recessed portion said second roller is oriented to receive sheet from a new source.

19. The dispenser according to claim 18, wherein said first roller has a first surface, and said second roller has a second surface, said second surface contacting sheet material on said first surface during at least dispensing in the first mode.

20. The dispenser according to claim 19, wherein said first surface has a higher coefficient of friction than a coefficient of friction of said second surface.

21. The dispenser according to claim 20, wherein said first surface is formed from rubberized material.

22. The dispenser according to claim 20, wherein said second surface is formed from plastic material.

23. The dispenser according to claim 17, wherein the transfer mechanism further includes at least one biasing element biasing the second roller toward said first roller.

24. The dispenser according to claim 17, further comprising a third roller, said third roller forming a nip with said first roller, sheet material passing through the nip during dispensing in the first and second modes.

25. The dispenser according to claim 24, further comprising a driving mechanism configured to rotate at least one of said first and third rollers.

26. The dispenser according to claim 25, wherein the driving mechanism includes a manually driven element.

27. The dispenser according to claim 25, wherein the driving mechanism includes an electric motor coupled to one of said first and third rollers.

28. The dispenser according to claim 17, further comprising a shield, said shield limiting contact between said free end of sheet material from said second source and said first roller before said transfer mechanism transfers dispensing to said second mode.

29. The dispenser of claim 17, wherein the transfer mechanism is configured to transfer dispensing from said first mode to said second mode when sheet material from the first source is not between the first and second rollers.

30. The dispenser of claim 29, wherein said second roller is configured to rotate when sheet material from the first source is not between the first and second rollers.

31. The dispenser of claim 24, wherein the third roller includes a cutter for cutting the sheet material.

32. A dispenser for dispensing sheet material, said dispenser comprising:

a housing defining an interior for accommodating first and second sources of sheet material, and an outlet through which the sheet material is dispensed;

a first rotatable roller in the housing, the first rotatable roller having a plurality of recessed portions, a portion of the sheet material being in contact with the first rotatable roller prior to being dispensed through the opening; and

a transfer mechanism configured to transfer dispensing of sheet material from a first mode wherein sheet material is dispensed from the first source to a second mode wherein sheet material is dispensed from the second source, said transfer mechanism comprising a second rotatable roller comprising a slot passing completely through the second rotatable roller to retain a free end portion of the sheet material from the second source when the sheet material is dispensed in the first mode, and a plurality of raised portions configured to be aligned with the recessed portions of the first rotatable roller.