DC to DC converter with high frequency zigzag transformer

• US 7,170,268 B2
• Filed: 08/09/2004
• Issued: 01/30/2007
• Est. Priority Date: 08/09/2004
• Status: Active Grant

• Current Assignee: Lite-On Technology Corporation
• Original Assignee: Lite-On Technology Corporation
• Inventors: Kim, Sangsun
• Primary Examiner(s): Riley, Shawn
• Application Number:
  US10/913,533
• Publication Number:
  US 20060028187A1
• Time in Patent Office: 904 Days
• Field of Search: 323/272, 323/222, 323/282
• US Class Current: 323/272
• CPC Class Codes: H02M 1/14 Arrangements for reducing ripples from dc input or output
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel

Abstract

A DC to DC converter including a zigzag transformer. The transformer operates at high frequency with integrated magnetics and does not provide isolation. The multiphase converter has gate inputs with PWM signals appropriately phase-shifted depending on the number of phases to make balanced phase voltages across the transformer windings. The switching frequency of the converter is relatively low but fast transient response can be achieved by adding an integrated zigzag transformer.

Claims

1. A multiphase DC to DC boost converter comprising:

a zigzag device having at least one N-legged core, wherein N is the number of phases which is greater than or equal to 2, and said at least one N-legged core of the zigzag device has no airgap to form a zigzag transformer;

wherein each phase of the zigzag device comprises a winding having two parts, a first said part wound on a selected leg of said at least one core and a second said part wound on a further leg adjacent said selected leg of said at least one core;

a plurality of diodes, each P side of the diodes connected to each leg of the cores of the device; and

a plurality of transistors, each drain terminal of the transistors connected to each leg of the cores of the device.

2. The converter of claim 1, wherein the zigzag device is an autotransformer which does not provide isolation.

4. The converter of claim 1, wherein each leg of the core of the zigzag device comprises two windings.

5. The converter of claim 1 further comprises an input inductor connected to a central terminal of the zigzag device for reducing current ripples of the converter.

6. The converter of claim 5, wherein the current ripples are eliminated under boundary conditions.

7. The converter of claim 6, wherein a duty cycle of a boundary condition is h/N, wherein h=1,2,3, . . . , N−

1.

8. The converter of claim 1, wherein gate terminals of the transistors receive appropriately phase-shifted signals.

3. A multiphase DC to DC boost converter comprising:

a zigzag device having at least one N-legged core, wherein N is the number of phases which is greater than or equal to 2, wherein said at least one N-legged core of the zigzag device has airgaps to form a zigzag coupled inductors;

wherein each phase of the zigzag device comprises a winding having two parts, a first said part wound on a selected leg of said at least one core and a second said part wound on a further leg adjacent said selected leg of said at least one core.

9. A multiphase DC to DC buck converter comprising:

a zigzag device having at least one N-legged core, wherein N is the number of phases which is greater than or equal to 2, and said at least one N-legged core of the zigzag device has no airgaps to form a zigzag transformer;

wherein each phase of the zigzag device comprises a winding having two parts, a first said part wound on a selected leg of said at least one core and a second said part wound on a further leg adjacent said selected leg of said at least one core; and

a plurality pairs of transistors, each of the pair of transistors connected in series, and each leg of the zigzag device connected between the transistors connected in series.

10. The converter of claim 9, wherein the zigzag device is an autotransformer which does not provide isolation.

12. The converter of claim 9, wherein each leg of the core of the zigzag device comprises two windings.

13. The converter of claim 9 further comprises an output inductor connected to a central terminal of the zigzag device for reducing current ripples of the converter.

14. The converter of claim 13, wherein the current ripples are eliminated under boundary conditions.

15. The converter of claim 14, wherein a duty cycle of a boundary condition is h/N, wherein h=1,2,3, . . . , N−

1.

16. The converter of claim 9, wherein gate terminals of the transistors receive appropriately phase-shifted signals.

11. A multiphase DC to DC buck converter comprising:

a zigzag device having at least one N-legged core, wherein N is the number of phases which is greater than or equal to 2, and said at least one N-legged core of the zigzag device comprising airgaps to form a zigzag coupled inductor;

wherein each phase of the zigzag device comprises a winding having two parts, a first said part wound on a selected leg of said at least one core and a second said part wound on a further leg adjacent said selected leg of said at least one core; and

a plurality pairs of transistors, each of the pair of transistors connected in series, and each leg of the zigzag device connected between the transistors connected in series.

17. A DC to DC current tripler converter comprising:

an integrated zigzag transformer having at least one 3-legged core;

wherein each phase of the zigzag transformer comprises a winding having two parts, a first said part wound on a selected leg of said at least one core and a second said part wound on a further leg adjacent said selected leg of said at least one core;

a three-phased transformer having a primary winding and a second winding, wherein the second winding is connected to the integrated zigzag transformer;

three pairs of transistors, the two transistors in each pair are connected in series, and each phase of the primary winding is connected between the two transistors in each first pair; and

a first, a second and a third transistor, each drain terminal of the transistors connected to each leg of the cores of the transformer.

18. The converter of claim 17, wherein each leg of the core of the transformer comprises two windings.

19. The converter of claim 17 further comprises an output inductor connected to a central terminal of the transformer for reducing current ripples of the converter.

20. The converter of claim 19, wherein the current ripples are eliminated under boundary conditions.

21. The converter of claim 20, wherein a duty cycle of a boundary condition is ⅓

or ⅔

.

22. The converter of claim 17, wherein gate terminals of the first, second and third transistor receive appropriately phase-shifted signals.

23. A current doubler rectifier comprising:

an integrated zigzag transformer with two phases and at least one core;

wherein each phase of the zigzag transformer comprises a winding having two parts, a first said part wound on a selected leg of said at least one core and a second said part wound on a further leg adjacent said selected leg of said at least one core; and

a transformer having a primary winding and a second winding, wherein the second winding is connected to the integrated zigzag transformer.

24. The current doubler rectifier of claim 23 further comprises an output inductor connected to a central terminal of the transformer for reducing current ripples.

25. The current doubler rectifier of claim 23 further comprises two transistors connected to the windings of the two phases of the integrated zigzag transformer.