Developing device and process cartridge for an image forming apparatus

• US 7,171,145 B2
• Filed: 02/08/2006
• Issued: 01/30/2007
• Est. Priority Date: 12/13/2002
• Status: Expired due to Fees

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Takeuchi, Nobutaka, Takagaki, Hiromitsu, Oyama, Hajime, Koike, Takayuki
• Primary Examiner(s): Chen; Sophia S.
• Application Number:
  US11/349,244
• Publication Number:
  US 20060127136A1
• Time in Patent Office: 356 Days
• Field of Search: 399/274, 399/275, 399/284, 399/267, 118/261, 430/122, 430/109.4, 430/110.4
• US Class Current: 399/274
• CPC Class Codes: G03G 15/09 using magnetic brush
• CPC Class Codes: G03G 2215/0634 Developing device

Abstract

A method of developing a latent image formed on an image carrier with toner, including causing a developer carrier, which faces the image carrier and accommodates a magnet therein, to support a developer having a toner and a magnetic carrier supporting the toner and convey the developer to a developing zone between the developer carrier and the image carrier, and providing an apparent coating ratio M of a surface of the developer carrier coated with the developer. The coating ration M is, in a zone upstream of the developing zone in a direction of rotation of the developer carrier, expressed as M=αA2+β (%), where α denotes a coefficient of the coating ratio, A2 denotes an amount of developer for a unit area, β denotes a value determined by a powder characteristic of the developer for an apparent coating ratio calculated with A2=0, and the coating ratio M is between 90% and 120%.

Claims

1. An image forming apparatus comprising:

an image carrier configured to allow a latent image to be formed thereon;

a hollow, cylindrical developer carrier provided with a plurality of stationary magnetic poles thereinside; and

a metering member configured to limit an amount of a developer, which is made up of a toner and a magnetic carrier and is deposited on said developer carrier, to pass;

wherein one of said plurality of magnetic poles comprises a doctor pole facing said metering member; and

wherein a surface of said developer carrier on which the developer is deposited by a magnetic force of one of said plurality of magnetic poles is moved in a circumferential direction to conveyed said developer to a developing zone where said developer faces a surface of said image carrier via a metering position where said developer faces said metering member, causing said developer forming a magnet brush to contact said surface of said image carrier and develop a latent image formed on said surface of said image carrier in an electric field;

said image forming apparatus further comprising stationary layer angle setting means for setting,

assuming that a developer layer, staying at a position upstream of said metering member in a direction in which said developer carrier conveys the developer, consists of a stationary layer in which said developer is not replaced and a flowing layer in which said developer is replaced, that an angle between, as seen from an axis of said developer carrier, an upstream edge portion, in said direction, of an end portion of said metering member, which faces said developer carrier, and a position where an end of said stationary layer upstream of, but remote from said edge portion, in said direction is located is a stationary layer angle θ

d, and that an angle between, as seen from said axis of said developer carrier, said edge portion and a position where a doctor-upstream pole just upstream of said doctor pole in said direction is located is an inter-pole angle θ

1,

said stationary layer angle θ

d to be smaller relative to said inter-pole angle θ

1.

2. The apparatus as claimed in claim 1, wherein said preselected range is:

0≦

θ

d≦

θ

1/3.

3. The apparatus as claimed in claim 2, wherein assuming that the developer layer has a maximum thickness of r in a radial direction of said developer carrier and that said stationary layer has a maximum thickness of r1 in said radial direction, r and r1 are related as:

0≦

r1/r≦

1/3.

4. The apparatus as claimed in claim 1, wherein at least part of said metering member comprises a magnetic member.

5. The apparatus as claimed in claim 4, wherein part of said magnetic member other than part, which adjoins the surface of said developer carrier in the radial direction of said developer carrier, is covered with a nonmagnetic member.

6. The apparatus as claimed in claim 1, wherein one of said poles comprises a scoop-up pole for magnetically scooping up the developer onto the surface of said developer carrier, and wherein at least one conveying pole intervenes between said scoop-up pole and said doctor pole in a direction in which the surface of said developer carrier moves, conveying the developer scooped up toward the metering position.

7. The apparatus as claimed in claim 1, wherein the toner is produced by dissolving or dispersing a toner composition, which contains at least a modified polyester resin with an urea-bond ability and a colorant, in an organic solvent to thereby prepare a dissolution or a dispersion, dispersing said dissolution or said dispersion in a water-based medium to thereby effect polyaddition reaction, and then removing said solvent and rinsing.

8. The apparatus as claimed in claim 1, wherein the toner has a weight-mean grain size Dv of 4.0 μ

m or above, but 8.0 μ

m or below, and has a ratio Dv/Dn of said weight-mean grain size Dv to a number-mean grain size Dn of 1.0 or above, but 1.25 or below.

9. The apparatus as claimed in claim 1, wherein the toner has a mean circularity of 0.90 or above, but below 1.00.

10. The apparatus as claimed in claim 1, wherein the carrier has a volume-mean grain size of 25 μ

m or above, but 55 μ

m or below.

11. The apparatus as claimed in claim 1, wherein said image carrier is photoconductive and allows the latent image to be formed thereon by being uniformly exposed and then exposed imagewise, and wherein there holds a relation:

0<

|VD|−

|VB|<

|VD−

VL|<

400(V)

where VD denotes a potential deposited on said image carrier by uniform charging, VL denotes a potential after exposure, and VB denotes a bias for development.

12. The apparatus as claimed in claim 11, wherein the bias comprises a DC bias.