Article of footwear with a stretchable upper and an articulated sole structure

• US 7,171,767 B2
• Filed: 11/07/2005
• Issued: 02/06/2007
• Est. Priority Date: 10/09/2003
• Status: Expired due to Term

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Meschter, James, Avar, Eric P., Hoffer, Kevin W., Pisciotta, Jeffrey C., Waatti, Todd Anthony, Hatfield, Tobie D., Sheperd, Stann Norman Richard
• Primary Examiner(s): KAVANAUGH, JOHN T
• Application Number:
  US11/269,361
• Publication Number:
  US 20060059721A1
• Time in Patent Office: 456 Days
• Field of Search: 36/97, 361/02, 36/45, 36/25.R, 36/9.R, 36/51, 36/3.R, 36/95, 36/30.R
• US Class Current: 36/97
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/16 Pieced soles with several layers of different material A43B13/12
• CPC Class Codes: A43B 23/0205 characterised by the material material of the lining A43B23/07, material of toe stiffeners or heel stiffeners A43B23/08
• CPC Class Codes: A43B 23/022 with waterproof breathable membranes
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/025 assembled by stitching
• CPC Class Codes: A43B 23/0255 assembled by gluing or thermo bonding
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/04 Uppers made of one piece; Uppers with inserted gussets
• CPC Class Codes: A43B 23/088 Heel stiffeners A43B23/10, A43B23/14, A43B23/16, A43B23/17 take precedence
• CPC Class Codes: A43B 23/17 made of plastics
• CPC Class Codes: A43B 3/0057 S-shaped
• CPC Class Codes: A43B 7/06 ventilated
• CPC Class Codes: B29C 33/424 Moulding surfaces provided with means for marking or patterning for injection moulding B29C45/372
• CPC Class Codes: B29D 35/122 Soles
• CPC Class Codes: B29D 35/128 Moulds or apparatus therefor
• CPC Class Codes: B29L 2031/50 Footwear, e.g. shoes or parts thereof

Abstract

An article of footwear is disclosed that includes at least one of a stretchable upper and an articulated sole structure. The upper may include an exterior layer and an interior layer. The exterior layer forms at least a portion of an exterior of the upper, and the exterior layer includes a plurality of incisions that extend through the exterior layer. The interior layer is located adjacent an inner surface of the exterior layer, and the interior layer is exposed through the incisions. The sole structure may include a connecting portion and a plurality of discrete sole elements. The connecting portion is positioned adjacent the upper and may extend along a longitudinal length of the upper. The sole elements extend from the connecting portion, and the sole elements are separated by a plurality of sipes that extend upward into the sole structure.

Claims

1. An article of footwear having an upper and a sole structure, the upper comprising:

an exterior layer forming at least a portion of an exterior of the upper, the exterior layer including a plurality of incisions that extend through the exterior layer; and

an interior layer located adjacent at least a portion of an inner surface of the exterior layer, the interior layer being exposed through at least a portion of the incisions,

wherein a first portion of the incisions are oriented to extend in a direction substantially parallel to a longitudinal axis of the footwear, and a second portion of the incisions are oriented to extend in a direction substantially perpendicular to the longitudinal axis, the second portion of the incisions being positioned adjacent a medial side of the footwear and in a forefoot region of the footwear.

2. The article of footwear recited in claim 1, wherein the second portion of the incisions are positioned adjacent a medial side of the footwear and are limited to the forefoot region of the footwear.

3. The article of footwear recited in claim 1, wherein the first portion of the incisions are located in each of the forefoot region and a midfoot region of the footwear, the first portion of the incisions are also located adjacent each of a medial side and a lateral side of the footwear, and the second portion of the incisions are positioned adjacent the medial side and in the forefoot region.

4. The article of footwear recited in claim 1, wherein the sole structure includes a plurality of sipes that extend upward into the sole structure.

5. The article of footwear recited in claim 4, wherein the sipes include:

at least one sipe that extends in a direction of the longitudinal axis; and

a plurality of additional sipes that extend in the direction substantially perpendicular to the longitudinal axis.

6. The article of footwear recited in claim 4, wherein the sipes define a plurality of sole elements that extend downward from a connecting portion.

7. The article of footwear recited in claim 6, wherein the connecting portion has a first thickness in the forefoot region of the footwear, the connecting portion has a second thickness in a midfoot region of the footwear, and the connecting portion has a third thickness in a heel region of the footwear, the first and third thicknesses being less than the second thickness.

8. The article of footwear recited in claim 4, wherein the sole structure has a first overall thickness in the forefoot region of the footwear, and the sole structure has a second overall thickness in a heel region of the footwear, the first thickness being less than the second thickness.

9. An article of footwear comprising:

an upper for receiving a foot of a wearer, the upper including;

an exterior layer that forms at least a portion of an exterior of the upper, the exterior layer including a plurality of incisions that extend through the exterior layer, and

an interior layer located adjacent at least a portion of an inner surface of the exterior layer, the interior layer being exposed through at least a portion of the incisions; and

a sole structure secured to the upper and having a polymer foam element with a connecting portion and a plurality of discrete sole elements extending downward from the connecting portion, the connecting portion being positioned adjacent the upper and the sole elements being separated by a plurality of sipes that extend upward into the sole structure, the sipes including;

at least one sipe that extends in a direction of a longitudinal axis of the article of footwear, and

a plurality of additional sipes that extend in a direction substantially perpendicular to the longitudinal axis,

wherein the connecting portion has a first thickness in a forefoot region of the footwear, the connecting portion has a second thickness in a midfoot region of the footwear, and the connecting portion has a third thickness in a heel region of the footwear, the first and third thicknesses being less than the second thickness.

10. The article of footwear recited in claim 9, wherein a first portion of the incisions are oriented to extend in the direction substantially parallel to the longitudinal axis, and a second portion of the incisions are oriented to extend in the direction substantially perpendicular to the longitudinal axis.

11. The article of footwear recited in claim 10, wherein the second portion of the incisions are positioned adjacent a medial side of the footwear and are limited to the forefoot region of the footwear.

12. The article of footwear recited in claim 10, wherein the first portion of the incisions are located in each of the forefoot region and the midfoot region of the footwear, the first portion of the incisions are also located adjacent each of a medial side and a lateral side of the footwear, and the second portion of the incisions are positioned adjacent the medial side and in the forefoot region.

13. An article of footwear having an upper and a sole structure, the sole structure comprising:

a connecting portion secured to the upper and extending along a longitudinal length of the upper, the connecting portion having;

a first thickness in a forefoot region of the footwear,

a second thickness in a midfoot region of the footwear, and

a third thickness in a heel region of the footwear, the first thickness and the third thickness being less than the second thickness; and

a plurality of sole elements formed of unitary construction with the connecting portion and extending downward from the connecting portion, the sole elements being separated by a plurality of sipes that extend upward into the sole structure.

14. The article of footwear recited in claim 13, wherein the first thickness is less than the third thickness.

15. The article of footwear recited in claim 13, wherein the plurality of sipes include a first sipe and a second sipe that extend in a longitudinal direction with respect to the footwear.

16. The article of footwear recited in claim 15, wherein the first sipe extends through an entire length of the sole structure, and the second sipe extends through only a portion of the length of the sole structure.

17. The article of footwear recited in claim 16, wherein the first sipe is spaced inward from a lateral side of the sole structure in at least a forefoot region of the footwear, and the first sipe is approximately centered between the lateral side and a medial side of the sole structure in a heel region of the footwear.

18. The article of footwear recited in claim 15, wherein the plurality of sipes also include a plurality of third sipes that extend laterally from a medial side to a lateral side of the sole structure.

19. The article of footwear recited in claim 18, wherein a width of at least one of the third sipes is greater than a width of the first sipe and the second sipe.

20. The article of footwear recited in claim 18, wherein the plurality of the third sipes is at least ten sipes.

21. The article of footwear recited in claim 13, wherein the sole structure has a first overall thickness in a forefoot region of the footwear, and the sole structure has a second overall thickness in a heel region of the footwear, the first thickness being less than the second thickness.

22. The article of footwear recited in claim 13, wherein at least one outsole element is secured to a lower surface of at least one of the sole elements.

23. The article of footwear recited in claim 13, wherein the upper includes:

an exterior layer forming at Ieast a portion of an exterior of the upper, the exterior layer including a plurality of incisions that extend through the exterior layer; and

an interior layer located adjacent at least a portion of an inner surface of the exterior layer, the interior layer being exposed through at least a portion of the incisions.

24. The article of footwear recited in claim 13, wherein the sipes are substantially perpendicular to a lower surface of the sole structure.

25. An article of footwear having an upper and a sole structure secured to the upper, the sole structure comprising a plurality of sole elements extending downward from a connecting portion, the sole elements being separated by a plurality of sipes that extend upward into the sole structure, the plurality of sipes including:

a first sipe oriented in a longitudinal direction with respect to the footwear, the first sipe extending through substantially all of a length of the sole structure, and the first sipe being positioned closer to a lateral side of the footwear than a medial side of the footwear in a forefoot region of the footwear;

a second sipe that extends in the longitudinal direction, the second sipe extending through only a portion of the length of the sole structure; and

a plurality of third sipes that extend in a lateral direction from the medial side to the lateral side of the sole structure,

the connecting portion and the sole elements being formed of unitary construction from a polymer foam material, and a thickness of the connecting portion varies between the forefoot region and the heel region, the thickness of the connecting portion including;

a first thickness in the forefoot region,

a second thickness in a midfoot region of the footwear, and

a third thickness in the heel region,

the first thickness and the third thicknesses being less than the second thickness.

26. The article of footwear recited in claim 25, wherein the first thickness is less than the third thickness.

27. The article of footwear recited in claim 25, wherein the first sipe exhibits an s-shaped configuration.

28. The article of footwear recited in claim 25, wherein a depth of the first sipe increases as the first sipe extends from the forefoot region to the heel region of the footwear.

29. The article of footwear recited in claim 25, wherein the second sipe is located in at least the forefoot region, and the second sipe is approximately centered between the lateral side and the medial side.

30. The article of footwear recited in claim 25, wherein a width of at least one of the third sipes is greater than a width of other ones of the third sipes.

31. The article of footwear recited in claim 25, wherein the plurality of the third sipes is at least ten sipes.

32. The article of footwear recited in claim 25, wherein the upper includes:

an exterior layer that forms at least a portion of an exterior of the upper, the exterior layer including a plurality of incisions that extend through the exterior layer, and

an interior layer located adjacent at least a portion of an inner surface of the exterior layer, the interior layer being exposed through at least a portion of the incisions.

33. The article of footwear recited in claim 32, wherein a first group of the incisions extend in the longitudinal direction, and a second group of the incisions extend in the lateral direction.

34. The article of footwear recited in claim 25, wherein the sipes are substantially perpendicular to a lower surface of the sole elements.

35. An article of footwear comprising an upper and a sole structure secured to the upper, the sole structure including a midsole formed from a polymer foam material, the midsole having an upper surface and an opposite lower surface, the upper surface being positioned adjacent the upper, the midsole defining a plurality of sipes that extend upward from the lower surface and through at least half of a distance between the lower surface and the upper surface, the plurality of sipes including:

a first sipe oriented in a longitudinal direction with respect to the footwear, the first sipe being positioned closer to a lateral side of the footwear than a medial side of the footwear in a forefoot region of the footwear, and the first sipe extending to a heel region of the footwear;

a second sipe that extends in the longitudinal direction, the second sipe being positioned between the first sipe and the medial side; and

a plurality of third sipes that extend in a lateral direction from the medial side to the lateral side of the sole structure,

each of the first sips and the second sipe having a curved configuration in at least the forefoot region of the footwear.

36. The article of footwear recited in claim 35, wherein the first sips exhibits an s-shaped configuration.

37. The article of footwear recited in claim 35, wherein a depth of the first sipe increases as the first sips extends from the forefoot region to the heel region.

38. The article of footwear recited in claim 35, wherein the second sipe is positioned in at least the forefoot region of the footwear, and the second sipe is approximately centered between the lateral side and the medial side.

39. The article of footwear recited in claim 35, wherein a first portion of the third sipes are positioned in the forefoot region and a second portion of the third sipes are positioned in the heel region, the first portion of the third sipes being angled with respect to the second portion of the third sipes.

40. The article of footwear recited in claim 35, wherein the first sipe is approximately centered between the lateral side and the medial side in the heel region.

41. The article of footwear recited in claim 35, wherein a width of at least one of the third sipes is greater than a width of other ones of the third sipes.

42. The article of footwear recited in claim 35, wherein the plurality of the third sipes is at least ten sipes.

43. The article of footwear recited in claim 35, wherein the sole structure includes an outsole secured to the lower surface.

44. The article of footwear recited in claim 35, wherein the sipes are substantially perpendicular to the lower surface of the midsole.