Proximity sensor combining impedance, frequency and decay constant information

• US 7,173,410 B1
• Filed: 09/28/2004
• Issued: 02/06/2007
• Est. Priority Date: 09/28/2004
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Pond, Robert J
• Primary Examiner(s): Patidar; Jay M.
• Application Number:
  US10/952,312
• Time in Patent Office: 861 Days
• Field of Search: 32420712-20726, 324/225, 331/117.R, 331/167, 331/65
• US Class Current: 324/207.12
• CPC Class Codes: H03K 17/9502 Measures for increasing reliability
• CPC Class Codes: H03K 17/9547 with variable amplitude

Abstract

Systems and methods are disclosed that compensate for temperature drift in a proximity sensor, such as an extended range inductive proximity sensor. Voltage measurement can be taken before, and during damped oscillatory decay of a voltage in a resonant circuit in the proximity sensor to determine a value, γ, associated with an inductive time constant for the resonant circuit. A target-induced inductance value can be isolated, via manipulation of the gamma value, and compared to a predetermined threshold value to determine whether the target has been sensed by the proximity sensor.

Claims

1. A system that compensates for temperature drift in a sensing coil in an extended range inductive proximity sensor, comprising:

a measuring component that measures voltages in a resonant damping circuit in the proximity sensor before and during a damped oscillatory voltage phase; and

a control component that analyzes information associated with the measured voltages to derive a gamma value related to a time constant of the resonant damping circuit and isolates a portion of inductance caused by a target to determine whether the target has been sensed.

2. They system of claim 1, the control component activates a first transistor device to provide a current pulse to charge a capacitor in the resonant damping circuit.

3. The system of claim 2, the current pulse is limited to the duration of approximately one time constant, the time constant is equal to the product of the capacitance of the capacitor and the resistance of a first resistor in the resonant damping circuit.

4. The system of claim 2, the measuring component takes a first voltage measurement after deactivation of the first transistor device and cessation of the current pulse.

5. The system of claim 4, the control component activates a second transistor device to initiate an oscillatory decay of the voltage in the resonant damping circuit.

6. The system of claim 5, the measuring component takes a second voltage measurement after oscillatory decay of the voltage in the resonant damping circuit has occurred for a predetermined time period.

7. The system of claim 6, the gamma value is determined by dividing the second voltage measurement by the first voltage measurement.

8. The system of claim 1, the gamma value is defined by the expression:

γ

=e<sup>−

(R2/2L1)Δ

t</sup>

where R₂ is a resistor in the resonant damping circuit that defines coil resistance, L₁ is an inductor in the resonant damping circuit, and Δ

t is the time between voltage measurements.

9. The system of claim 1, the voltage measurements are peak voltage measurements on an oscillating voltage before and during a damping phase.

10. A method for compensating for temperature drift in a proximity sensor, comprising:

determining an RC time constant for a resonant circuit in the proximity sensor;

pulsing a current for a period of approximately one RC time constant through the resonant circuit to charge a capacitor therein and to mitigate current consumption by the proximity sensor;

determining a first voltage across the resonant circuit;

causing the voltage across the resonant circuit to decay for a predetermined time period; and

determining a second voltage across the resonant circuit after the predetermined time period.

11. The method of claim 10, further comprising dividing the second voltage by the first voltage to determine a gamma value that is associated with an L/R time constant for the resonant circuit.

12. The method of claim 11, further comprising taking the natural log of the gamma value to facilitate determining total inductance in the resonant circuit.

13. The method of claim 12, further comprising subtracting a temperature-induced inductance value from the total inductance to determine a target-induced inductance value.

14. The method of claim 13, the temperature-induced inductance value is predetermined and known from process design of the resonant circuit.

15. The method of claim 14, further comprising comparing the target-induced inductance value to a predetermined threshold value.

16. The method of claim 15, further comprising determining that the target has been sensed if the target-induced inductance value is greater than or equal to the predetermined threshold value.

17. The method of claim 16, the predetermined threshold value is a target-induced inductance value at a standard operating reference temperature.

18. The method of claim 12, further comprising deriving an expression for total inductance in the resonant circuit from the expression for the natural log of the gamma value and an expression for impedance in the resonant circuit.

19. The method of claim 18, further comprising subtracting a predetermined temperature-related inductance value from the total inductance to determine a target-related inductance value.

20. The method of claim 19, further comprising comparing the target-related inductance value to a predetermined threshold value to determine whether the target has been sensed by the proximity sensor.

21. A system that compensates for temperature drift effects on a sensing coil in an extended range proximity sensor, comprising:

means for determining a time constant value for a resonant damping circuit in the proximity sensor;

means for determining a portion of total circuit inductance due to a target; and

means for comparing the value of the target-induced inductance value to a predetermined threshold value.

22. The system of claim 21, further comprising means for determining when the proximity sensor has been tripped based on the comparison of the target-induced inductance value to the predetermined threshold value.