Flexible bearing damping system, energy storage system using such a system, and a method related thereto

• US 7,174,806 B2
• Filed: 09/13/2001
• Issued: 02/13/2007
• Est. Priority Date: 09/13/2001
• Status: Expired due to Term

• Current Assignee: Beacon Power (RGA Labs, Inc.)
• Original Assignee: Beacon Power Corporation (RGA Labs, Inc.)
• Inventors: Kabir, Omar M., Brackett, Norman C., Arseneaux, James F.
• Primary Examiner(s): LUONG, VINH
• Application Number:
  US09/952,231
• Publication Number:
  US 20030048964A1
• Time in Patent Office: 1,979 Days
• Field of Search: 74572-574, 745/744, 165/46, 165/185, 165/86, 384/476, 384/536, 310/58, 310/180, 310/54, 310/74, 310/64, 310/59
• US Class Current: 74/572.1
• CPC Class Codes: F16C 15/00 Construction of rotary bodies to resist centrifugal force flywheels, correction weights F16F15/30, F16F15/32
• CPC Class Codes: F16C 19/06 with a single row or balls
• CPC Class Codes: F16C 2361/55 Flywheel systems in general F16F15/00
• CPC Class Codes: F16C 27/04 Ball or roller bearings, e.g. with resilient rolling bodies
• CPC Class Codes: F16C 37/007 of rolling bearings
• CPC Class Codes: F16F 15/315 characterised by their supporting arrangement, e.g. mountings, cages, securing inertia member to shaft F16F15/31 takes precedence
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y10T 74/2117 Power generating-type flywheel
• CPC Class Codes: Y10T 74/2119 Structural detail, e.g., material, configuration, superconductor, discs, laminated, etc.
• CPC Class Codes: Y10T 74/212 Containing fiber or filament
• CPC Class Codes: Y10T 74/2121 Flywheel, motion smoothing-type
• CPC Class Codes: Y10T 74/2126 and bearings
• CPC Class Codes: Y10T 74/2131 Damping by absorbing vibration force [via rubber, elastomeric material, etc.]

Abstract

A bearing damping system for damping vibrations and conducting heat from vibration-producing, heat-generating devices, an evacuated energy storage system including such a bearing damping system for damping vibrations produced by the rotating shaft and conducting heat from bearings and/or bearing assemblies; and a method for damping vibrations and conducting heat from vibration-producing, heat-generating devices. The bearing damping system includes one or more flexible bearing dampers in combination with one or more heat transferring rosettes. The heat transferring rosettes comprise a flexible thermally conductive member that transfers heat by conduction from the bearings, bearing assemblies and/or heat generating devices to a remote heat sink.

Claims

1. A system for damping vibrations and removing heat from a heat generating device, the system comprising:

two or more flexible dampers, each having a stiffness, wherein said two or more flexible dampers comprises a material selected from the group consisting of elastomers, silicon rubber and a mesh material; and

two or more heat transferring devices, each having a stiffness, for thermally conducting heat energy produced by said heat generating device to a remote heat sink, wherein said flexible dampers and said heat transferring devices extend in first and second planes in a radial direction, respectively, wherein said first and second planes are substantially parallel, and wherein said stiffnesses of said two or more flexible dampers are significantly greater than said stiffnesses of said two or more heat transferring devices, and wherein at least one of said two or more heat-generating devices further supports a vibration-producing rotating device, having a rigid body critical speed.

2. The system as recited in claim 1, wherein the rotating device is a flywheel rotor shaft of an evacuated energy storage system.

3. The system as recited in claim 1, wherein said stiffnesses of the one or more flexible dampers minimizes the rigid body critical speed of the rotating device.

4. The system as recited in claim 1, wherein the heat-generating device consists of at least one of a bearing and a bearing assembly.

5. The system as recited in claim 1, wherein said stiffnesses of the one or more flexible dampers are between about 500 pounds per inch and about 4000 pounds per inch.

6. The system as recited in claim 5, wherein said stiffnesses of the one or more flexible dampers are a radial stiffness of about 1200 pounds per inch.

7. The system as recited in claim 5, wherein said one or more flexible dampers comprises a core element secured to a circumferential outer mounting ring and a circumferential inner support ring.

8. The system as recited in claim 7, wherein the core element is secured to said outer mounting ring and said inner supporting ring by one of the following:

molding, fixedly attaching, air tight interference fit.

9. The system as recited in claim 1, wherein said one or more flexible dampers comprises an elastomeric bearing damper.

10. The system as recited in claim 9, wherein said elastomeric bearing damper comprises a silicon rubber bearing damper.

11. The system as recited in claim 1, wherein said one or more flexible dampers comprises a mesh bearing damper.

12. The system as recited in claim 1, wherein said stiffnesses of the one or more heat transferring devices are a radial stiffness between about 10 pounds per inch and about 1000 pounds per inch.

13. The system as recited in claims 12, wherein said stiffnesses of the one or more heat transferring devices are a radial stiffness between about 50 pounds per inch and about 200 pounds per inch.

14. The system as recited in claim 1, wherein the one or more heat transferring devices comprises a flexible thermally conductive member, having a first end that is thermally coupled to the heat generating device and a second end that is thermally coupled to the remote heat sink.

15. The system as recited in claim 14, wherein the one or more heat transferring devices comprises:

a first thermally conductive member that is in thermal communication with the heat generating device; and

a second thermally conductive member that is in thermal communication with the remote heat sink, wherein said flexible thermally conductive member is in thermal communication with said first and second thermally conductive members so that heat can be transferred from said first thermally conductive member to said second thermally conductive member.

16. The system as recited in claim 15, wherein the flexible thermally conductive member comprises one or more strands of a flexible multi-strand cable, wherein said one or more strands of said flexible multi-strand cable is fabricated from a thermally conductive material.

17. The system as recited in claim 16, wherein the flexible multi-strand cable is fabricated from at least one of copper, aluminum, silver, and carbon, including carbon fiber and carbon-carbon composites.

18. The system as recited in claim 15, wherein the flexible thermally conductive member comprises a single element.

19. The system as recited in claim 1, wherein the remote heat sink is at least one of radially and axially disposed from the heat-generating device.

20. The system as recited in claim 1, wherein the heat-transferring device is configured and arranged so that at least some of the heat energy generated by the heat generating device is communicated to the remote heat sink.

21. The system as recited in claim 1, wherein the one or more heat transferring devices is configured and arranged to enable at least one of relative displacement and motion between the heat generating device and the remote heat sink.

22. The system as recited in claim 21, wherein the system for damping vibrations further comprises an upper and lower grounding plates, wherein the clearance between said upper and lower grounding plates is approximately 0.015 inches.