Water re-circulation valve

• US 7,174,915 B2
• Filed: 11/22/2004
• Issued: 02/13/2007
• Est. Priority Date: 11/24/2003
• Status: Expired due to Fees

• Current Assignee: Dale Fazekas
• Original Assignee: Dale Fazekas
• Inventors: Fazekas, Dale
• Primary Examiner(s): LEE, KEVIN L
• Application Number:
  US10/994,996
• Publication Number:
  US 20050109404A1
• Time in Patent Office: 813 Days
• Field of Search: 137/614.2, 137/613
• US Class Current: 137/614.2
• CPC Class Codes: F16K 15/063 the valve being loaded by a spring
• CPC Class Codes: F16K 15/1848 Check valves combined with valves having a rotating tap or cock
• CPC Class Codes: F16K 5/06 with plugs having spherical surfaces; Packings therefor
• CPC Class Codes: Y10T 137/7842 Diverse types
• CPC Class Codes: Y10T 137/87917 Flow path with serial valves and/or closures
• CPC Class Codes: Y10T 137/88054 Direct response normally closed valve limits direction of flow

Abstract

A valve is provided for use in a domestic water re-circulation system The valve has a unitary body member that includes an upstream end and an upstream portion disposed adjacent to the upstream end. The body member also includes a downstream end and a downstream portion disposed adjacent to the downstream end; and a middle portion disposed between the upstream portion and the downstream portion. A radially outwardly facing outer wall and a radially upwardly facing inner wall exist. The radially inner facing wall defines an axially extending passageway extending between the upstream end and the downstream end, and through the upstream portion, middle portion and downstream portion of the body. The axially extending passageway includes a corresponding upstream end, a downstream end, an upstream portion, a middle portion and a downstream portion. The body further includes a radially extending controller port and a radially extending flow limiter port in fluid communication with the axially extending passageway.

Claims

1. A valve for use in a water recirculation system comprising a unitary body member including

(a) an upstream end and an upstream portion disposed adjacent to the upstream end;

(b) a downstream end and a downstream portion disposed adjacent to the downstream end;

(c) a middle portion disposed between the upstream portion and the downstream portion;

(d) a radially outwardly facing outer wall;

(e) a radially inwardly facing inner wall defining an axially extending passageway extending between the upstream end and the downstream end, and through the upstream portion, middle portion and downstream portion of the body member, the axially extending passageway including a corresponding upstream end, downstream end, upstream portion, middle portion and downstream portion;

(f) a controller port; and

(g) a flow limiter port in fluid communication with the axially extending passageway

a flow limiter valve disposed in the flow limiter port, the flow limiter valve extending into the axially extending passageway to cause fluid flowing through the axially extending passageway to flow through the flow limiter valve, the flow limiter valve including

(a) a housing defining an exterior and an interior, the housing including at least one aperture to permit fluid to flow from the axially extending passageway into the interior of the passageway;

(b) an outflow aperture to permit fluid in the interior to flow back into the axially extending passageway, and

(c) a closure member movable in relation to the outflow aperture, and

wherein fluid pressure passing through the housing interior exerts force on the closure member to move the closure member toward the outflow aperture to reduce the effective area of the outflow aperture to thereby control the amount of fluid that can flow back into the axially extending passageway.

2. The valve of claim 1 further comprising a user-actuable valve member disposed in the downstream portion adjacent to the controller port and a controller disposed in the controller port and mechanically coupled to the user-actuable valve member.

3. The valve of claim 2 wherein the controller includes a user actuable handle member mechanically coupled thereto and disposed exteriorly of the body member, for permitting a user to move the user actuable valve between an open and a closed position.

4. The valve of claim 1 wherein the flow limiter valve includes a spring coupled to the closure member for biasing the closure member away from the outflow aperture.

5. The valve of claim 1 further comprising a one-way valve disposed in the axially extending passageway in the upstream portion, the one-way valve being configured for permitting fluid to flow into, but not out of, the upstream end of the axially extending passageway.

6. The valve of claim 1 wherein the body includes:

a first radially extending test port disposed in the middle portion upstream of the flow limiter port and

a second radially extending test port disposed in the middle portion downstream of the flow limiter port.

7. The valve of claim 1 wherein the flow limiter port has a primary axis disposed at an oblique angle to the axis of the axially extending passageway.

8. The valve of claim 7 wherein the oblique angle of the main axis of the flow limiter port is an acute angle with respect to the axis of the axially extending passageway in the upstream portion.

9. The valve of claim 1 further comprising a one-way valve disposed in the axially extending passageway in the upstream portion, the one-way valve being configured for permitting fluid to flow into but not out of the upstream portion of the axially extending passageway and an adaptor member having an axially extending wall portion defining an interior passageway configured for receiving the one-way valve, and an exterior surface sized and configured for being received in the upstream portion of the axially extending passageway.

10. A valve for use in a water recirculation system comprising

(1) a unitary body member including

(a) an upstream end and an upstream portion disposed adjacent to the upstream end;

(b) a downstream end and a downstream portion disposed adjacent to the downstream end;

(c) a middle portion disposed between the upstream portion and the downstream portion;

(d) a radially outwardly facing outer walk;

(e) a radially inwardly facing inner wall defining an axially extending passageway extending between the upstream end and the downstream end, and through the upstream portion, middle portion and downstream portion of the body member, the axially extending passageway including a corresponding upstream end, downstream end, upstream portion, middle portion and downstream portion;

(f) a radially extending controller port; and

(g) a radially extending flow limiter port in fluid communication with the axially extending passageway;

(2) a user-actuable valve member disposed in the downstream portion adjacent to the controller port;

(3) a controller disposed in the controller port and mechanically coupled to the user-actuable valve member;

(4) a flow limiter valve disposed in the flow limiter port, the flow limiter valve extending into the middle portion of the axially extending passageway to cause fluid flowing through the axially extending passageway to flow through the flow limiter valve;

the flow limiter valve including an outflow aperture and closure member, the outflow aperture comprising an elongated tapered aperture having a diameter that decreases at increasing distances from the closure member, the closure member being moveable in relation to the outflow aperture to control the flow of fluid through the aperture; and

a housing defining an interior and an exterior, the housing including at least one aperture to permit fluid to flow from the axially extending passageway into the interior of the housing and a spring coupled to the closure member for biasing the closure member away from the outflow aperture

wherein fluid pressure passing through the housing aperture exerts force on the closure member to move the closure member toward the outflow aperture to reduce the effective area of the outflow aperture through which fluid can pass into the axially extending passageway.

11. The valve of claim 10 wherein the closure member includes a stem portion and a head portion, the head portion having a diameter smaller than the diameter of the tapered outflow aperture to define a gap between the head portion and the tapered outflow aperture through which fluid can pass.

12. The valve of claim 11 wherein the body includes a first radially extending test port disposed in the middle portion upstream from the flow limiter valve and a second radially extending test port disposed in the middle portion downstream of the flow limiter valve.

13. The valve of claim 12 wherein the flow limiter has a primary axis that extends at an oblique angle to the axis of the axially extending passageway.

14. The valve of claim 13 wherein the oblique angle of the main axis of the flow limiter port is an acute angle with respect to the axis of the axially extending passageway in the upstream portion.

15. The valve of claim 13 wherein the angle of the axis of the flow limiter port and the axis of the axially extending passageway is between about 30 degrees and 60 degrees.

16. The valve of claim 12 further comprising a first pressure measurer insertable in the first test port for measuring fluid pressure in the axially extending passageway upstream of the flow limiter valve, and a second pressure measurer insertable in the second test port for measuring fluid pressure in the axially extending passageway downstream of the flow limiter valve.

17. The valve of claim 12 further comprising a removable cap member capable of being sealingly engaged to the flow limiter port for containing fluid within the axially extending passageway.

18. A valve for use in a water recirculation system comprising

(1) a unitary body member including

(a) an upstream end and an upstream portion disposed adjacent to the upstream end;

(b) a downstream end and a downstream portion disposed adjacent to the downstream end;

(c) a middle portion disposed between the upstream portion and the downstream portion;

(d) a radially outwardly facing outer wall;

(e) a radially inwardly facing inner wall defining an axially extending passageway extending between the upstream end and the downstream end, and through the upstream portion, middle portion and downstream portion of the body member, the axially extending passageway including a corresponding upstream end, downstream end, upstream portion, middle portion and downstream portion;

(f) a radially extending controller port; and

(g) a radially extending flow limiter port in fluid communication with the axially extending passageway;

(2) a user-actuable valve member disposed in the downstream portion adjacent to the controller port and a controller disposed in the controller port and mechanically coupled to the user-actuable valve member;

(3) a one-way valve disposed in the axially extending passageway in the upstream portion, the one-way valve being configured for permitting fluid to flow into, but not out of, the upstream end of the axially extending passageway; and

(4) an adaptor member having an axially extending wall portion defining an interior passageway configured for receiving the one-way valve, and an exterior surface sized and configured for being received in the upstream portion of the axially extending passageway.

19. The valve of claim 18 further comprising a flow limiter valve disposed in the flow limiter port, the flow limiter valve extending into the middle portion of the axially extending passageway to cause fluid flowing through the axially extending passageway to flow through the flow limiter valve.

20. A valve for use in a water recirculation system comprising

(1) a unitary body member including

(a) an upstream end and an upstream portion disposed adjacent to the upstream end;

(b) a downstream end and a downstream portion disposed adjacent to the downstream end;

(c) a middle portion disposed between the upstream portion and the downstream portion;

(d) a radially outwardly facing outer wall including a threaded portion adjacent to the upstream end;

(e) a radially inwardly facing inner wall defining an axially extending passageway extending between the upstream end and the downstream end, and through the upstream portion, middle portion and downstream portion of the body member, the axially extending passageway including a corresponding upstream end, downstream end, upstream portion, middle portion and downstream portion;

(f) a radially extending controller port; and

(g) a radially extending flow limiter port in fluid communication with the axially extending passageway;

(2) a user-actuable valve member disposed in the downstream portion adjacent to the controller port and a controller disposed in the controller port and mechanically coupled to the user-actuable valve member;

(3) a flow limiter valve disposed in the flow limiter port, the flow limiter valve extending into the middle portion of the axially extending passageway to cause fluid flowing through the axially extending passageway to flow through the flow limiter valve;

(4) a one-way valve disposed in the axially extending passageway in the upstream portion, the one-way valve being configured for permitting fluid to flow into, but not out of, the upstream end of the axially extending passageway;

(5) a tail piece configured for being coupled to another connector, the tail piece including a radially outwardly extending flange portion; and

(6) a nut member having a threaded radially inwardly facing surface for threadedly engaging the threaded portion of the body member, and a radially inwardly extending lip portion for engaging the radially outwardly extending flange of the tail piece.

21. A valve for use in a water recirculation system comprising

a unitary body member including

(a) an upstream end and an upstream portion disposed adjacent to the upstream end;

(b) a downstream end and a downstream portion disposed adjacent to the downstream end;

(c) a middle portion disposed between the upstream portion and the downstream portion;

(d) a radially outwardly facing outer wall;

(e) a radially inwardly facing inner wall defining an axially extending passageway extending between the upstream end and the downstream end, and through the upstream portion, middle portion and downstream portion of the body member, the axially extending passageway including a corresponding upstream end, downstream end, upstream portion, middle portion and downstream portion;

(f) a radially extending controller port; and

(g) a radially extending flow limiter port in fluid communication with the axially extending passageway;

a flow limiter valve disposed in the flow limiter port, the flow limiter valve extending into the middle portion of the axially extending passageway to cause fluid flowing through the axially extending passageway to flow through the flow limiter valve, the flow limiter valve including a housing defining an exterior and an interior, the housing including at least one aperture to permit fluid to flow from the axially extending passageway into the interior of the passageway;

an outflow aperture to permit fluid in the interior to flow back into the axially extending passageway,

a closure member movable in relation to the outflow aperture, and a spring coupled to the closure member for biasing the closure member away from the outflow aperture,

wherein fluid pressure passing through the housing aperture exerts force on the closure member to move the closure member toward the outflow aperture to reduce the effective area of the outflow aperture to thereby control the amount of fluid that can flow back into the axially extending passageway.