Projector lamp headlight with chromatic aberration correction

• US 7,175,323 B2
• Filed: 04/08/2005
• Issued: 02/13/2007
• Est. Priority Date: 04/08/2004
• Status: Expired due to Fees

• Current Assignee: Rebo Lighting & Electronics, LLC
• Original Assignee: Federal-Mogul Worldwide Incorporated (Apollo Global Management, Inc.)
• Inventors: Bucher, Lloyd Keith
• Primary Examiner(s): Alavi; Ali
• Application Number:
  US11/102,012
• Publication Number:
  US 20050225999A1
• Time in Patent Office: 676 Days
• Field of Search: 362538-539, 362/507, 362/509, 362/318, 362/510, 362/293
• US Class Current: 362/539
• CPC Class Codes: F21S 41/25 Projection lenses
• CPC Class Codes: F21S 41/28 Cover glass
• CPC Class Codes: F21S 41/43 characterised by the shape thereof
• CPC Class Codes: F21V 11/14 with many small apertures
• CPC Class Codes: F21V 13/14 the elements being filters or photoluminescent elements, reflectors and refractors
• CPC Class Codes: F21V 7/28 characterised by coatings
• CPC Class Codes: F21V 9/04 for filtering out infrared radiation dichroic reflectors F21V7/22; using liquid-filled chambers F21V9/12
• CPC Class Codes: F21V 9/06 for filtering out ultraviolet radiation
• CPC Class Codes: F21V 9/08 for producing coloured light, e.g. monochromatic; for reducing intensity of light with provision for controlling the colour F21V9/40
• CPC Class Codes: F21W 2102/16 having blurred cut-off lines

Abstract

A reduced glare projector style headlight assembly (10) comprises a light source (14), a reflector (12) and an optical lens (18). An opaque mask (16) is positioned between the lens (18) and the reflector (12) for creating an upper shadow region in the focused beam pattern (28) to shield on-coming traffic. The mask (16) includes a transition region (32) proximate its top edge (22) for allowing a limited amount of projected light to pass through the mask (16), into the upper shadow region in the focused beam pattern (28). In several embodiments, the mask (16) is applied or otherwise affixed to a transparent substrate (20) which also supports the transition region (32). To combat undesirable chromatic effects, a color filter (38) can be positioned in the light path (26) for disrupting selective wavelengths of light energy. As alternative approaches, the transparent substrate (20) and/or the lens (18′) can be doped with a color filtering material or composition.

Claims

1. A reduced glare projector style headlight assembly, comprising:

a light source for projecting visible light;

a reflector adjacent said light source for directing the light in a generally forward path;

an optical lens positioned in said forward path for inverting and manipulating the light into a focused beam pattern;

an opaque mask positioned in a portion of said forward path between said lens and said reflector for creating an upper shadow region in said focused beam pattern to shield on-coming traffic, said mask having a top edge establishing a light-shadow boundary in said focused beam pattern; and

said mask including a transition region proximate said top edge for passing a limited amount of projected light below said top edge whereby traces of projected light are introduced above said light-shadow boundary in said focused beam pattern so that on-coming traffic is not confronted with abrupt changes in light intensity as said light-shadow boundary crosses into and out of view.

2. The assembly of claim 1 wherein said transition region includes a transparent substrate revealed in progressively varying amounts through said mask in directions normal to said top edge.

3. The assembly of claim 2 wherein said transition region is fixed in a plane co-planar with said mask.

4. The assembly of claim 2 wherein said transition region is fixed in a plane offset from the remainder of said mask.

5. The assembly of claim 2 wherein said transition region includes a plurality of discrete opaque spots around which said transparent substrate is revealed.

6. The assembly of claim 5 wherein said plurality of discrete opaque spots have a generally repetitive geometric shape, and wherein the area bounded by said discrete opaque spots proximate said top edge is less than the area bounded by said discrete opaque spots spaced farther away from said top edge.

7. The assembly of claim 2 wherein said transition region includes a plurality of discrete voids in said mask through which said transparent substrate is revealed.

8. The assembly of claim 7 wherein said plurality of discrete voids have a generally repetitive geometric shape, and wherein the area bounded by said discrete voids proximate said top edge is greater than the area bounded by said discrete voids spaced farther away from said top edge.

9. The assembly of claim 2 wherein said transparent substrate extends above said top edge of said mask into said forward path of light.

10. The assembly of claim 2 wherein said transition region includes a plurality of discrete voids in said mask through which said transparent substrate is revealed.

11. The assembly of claim 1 wherein said mask is composed of at least one of a dichroic and an absorptive material.

12. The assembly of claim 1 wherein said transparent substrate is composed of gradient-index glass to establish at least a portion of said mask.

13. The assembly of claim 2 wherein said mask includes a metallic shield with said transparent substrate being positioned adjacent said metallic shield.

14. The assembly of claim 1 further including a color filter positioned in said forward path for disrupting selective wavelengths of light energy.

15. The assembly of claim 14 wherein said color filter is disposed between said mask and said lens.

16. The assembly of claim 15 wherein said color filter is affixed to said lens.

17. The assembly of claim 14 wherein said color filter is disposed between said light source and said mask.

18. The assembly of claim 1 wherein said lens contains a color filtering material for disrupting selective wavelengths of light energy in said light path.

19. A reduced glare projector style headlight assembly, comprising:

a light source for projecting visible light;

a reflector adjacent said light source for directing the light in a generally forward path;

an optical lens positioned in said forward path for inverting and manipulating the light into a focused beam pattern;

a color filter positioned in said forward path for disrupting selective wavelengths of light energy;

an opaque mask positioned in a portion of said forward path between said lens and said reflector for creating an upper shadow region in said focused beam pattern to shield on-coming traffic, said mask having a top edge establishing a light-shadow boundary in said focused beam pattern;

said mask including a transition region adjacent said top edge thereof, said transition region allowing a limited amount of light in said forward path to pass through said mask whereby traces of projected light are introduced above said light-shadow boundary in said focused beam pattern so that on-coming traffic is not confronted with abrupt changes in light intensity as said light-shadow boundary crosses into and out of view.

20. A reduced glare projector style headlight assembly, comprising:

a light source for projecting visible light;

a reflector adjacent said light source for directing the light in a generally forward path;

an optical lens positioned in said forward path for inverting and manipulating the light into a focused beam pattern, said lens containing a color filtering material for disrupting selective wavelengths of light energy in said light path;

an opaque mask positioned in a portion of said forward path between said lens and said reflector for creating an upper shadow region in said focused beam pattern to shield on-coming traffic, said mask having a top edge establishing a light-shadow boundary in said focused beam pattern;

said mask including a transition region adjacent said top edge thereof, said transition region allowing a limited amount of light in said forward path to pass through said mask whereby traces of projected light are introduced above said light-shadow boundary in said focused beam pattern so that on-coming traffic is not confronted with abrupt changes in light intensity as said light-shadow boundary crosses into and out of view.