Titanium dioxide fine particles and method for producing the same, and method for producing visible light activatable photocatalyst

• US 7,175,911 B2
• Filed: 09/17/2003
• Issued: 02/13/2007
• Est. Priority Date: 09/18/2002
• Status: Expired due to Fees

• Current Assignee: Covalent Materials Corporation
• Original Assignee: Toshiba Carrier Company Limited (Toshiba Corporation)
• Inventors: Shimai, Shunzo, Ishii, Tatsuya, Ito, Yugo, Yamaguchi, Hiroshi, Kondo, Hiroyuki, Zhou, Zhonghua, Tokuoka, Fumio
• Primary Examiner(s): LE, HOA T
• Application Number:
  US10/663,769
• Publication Number:
  US 20040058149A1
• Time in Patent Office: 1,245 Days
• Field of Search: 423/69, 423/81, 423/610, 428/402, 428/403, 428/702, 502/350
• US Class Current: 428/403
• CPC Class Codes: B01D 2255/802 Photocatalytic
• CPC Class Codes: B01D 53/86 Catalytic processes
• CPC Class Codes: B01J 21/06 Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
• CPC Class Codes: B01J 21/063 Titanium; Oxides or hydroxides thereof
• CPC Class Codes: B01J 27/02 Sulfur, selenium or tellurium; Compounds thereof
• CPC Class Codes: B01J 27/20 Carbon compounds
• CPC Class Codes: B01J 27/24 Nitrogen compounds
• CPC Class Codes: B01J 35/39 Photocatalytic properties
• CPC Class Codes: B01J 37/08 Heat treatment B01J37/0009, B01J37/0018 take precedence
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C01G 23/047 Titanium dioxide
• CPC Class Codes: C01G 23/08 Drying; Calcining ; After treatment of titanium oxide
• CPC Class Codes: C01P 2002/70 defined by measured X-ray, neutron or electron diffraction data
• CPC Class Codes: C01P 2002/82 by IR- or Raman-data
• CPC Class Codes: C01P 2004/03 obtained by SEM
• CPC Class Codes: C01P 2004/64 Nanometer sized, i.e. from 1-100 nanometer
• CPC Class Codes: Y10T 428/25 Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
• CPC Class Codes: Y10T 428/256 Heavy metal or aluminum or compound thereof
• CPC Class Codes: Y10T 428/2991 Coated

Abstract

The invention provides titanium dioxide fine particles, wherein nitrogen and at least one element selected from carbon, hydrogen, sulfur doped in titanium dioxide by heat-treating fine particles of a material of titanium dioxide at 500° C. or more and 600° C. or less in a reducing gas atmosphere containing nitrogen. The titanium fine particles exhibit a high photocatalytic activity than in the conventional art by irradiating a visible light such that they exhibit an isopropanol oxidation activity induced by visible light irradiation with a wavelength of 400 nm or more and 600 nm or less with excellent stability and durability of the photocatalytic activity.

Claims

1. Titanium dioxide fine particles, wherein the titanium dioxide is doped with at least two elements selected from the group consisting of carbon, hydrogen, nitrogen and sulfur wherein a titanium dioxide content of the titanium dioxide fine particles is 80% by weight or more and wherein, if the titanium dioxide is doped with nitrogen, the nitrogen comprises 700 ppm by weight or more.

2. A method for producing titanium dioxide fine particles according to claim 1, comprising:

heat-treating titanium dioxide fine particles at a temperature of from 500°

C. or more to 620°

C. or less in an atmosphere of a nitrogen, carbon and hydrogen containing gas.

3. A method for producing titanium dioxide fine particles according to claim 1, comprising:

heat-treating titanium dioxide fine particles at a temperature of from 500°

C. or more to 620°

C. or less in an atmosphere of an Nil3 gas and carbon containing gas.

4. The method for producing titanium dioxide fine particles according to claim 3, wherein the step of heat treating titanium dioxide particles comprises heat treating titanium dioxide fine particles comprising an average particle diameter of 10 nm or less and a specific surface area of 300 m²/g or more.

5. Titanium dioxide fine particles, wherein the titanium dioxide is doped with 700 ppm by weight or more of nitrogen and with at least one element selected from the group consisting of carbon, hydrogen and sulfur and wherein a titanium dioxide content of the titanium dioxide fine particles is 80% by weight or more.

7. Titanium dioxide fine particles according to claim 5, wherein the concentration of doped nitrogen is 10,000 ppm by weight or less.

8. Titanium dioxide fine particles according to claim 5, wherein the titanium dioxide fine particles comprise doped nitrogen bonded to titanium by Ti—

N—

O bonds or Ti—

N—

Ti bonds.

9. Titanium dioxide fine particles according to claim 8, wherein the Ti—

N—

Ti bonds are the majority of the nitrogen-titanium bonds.

10. Titanium dioxide fine particles according to claim 5, wherein doped nitrogen desorbs as N₂ on heating the titanium dioxide fine particles and shows an N₂ desorption peak at a temperature of 700°

C. or more.

11. Titanium dioxide fine particles according to claim 5, wherein doped hydrogen desorbs as H₂ on heating the titanium dioxide fine particles and shows an H₂ desorption peak at a temperature of 700°

C. or more.

12. Titanium dioxide fine particles according to claim 5, wherein doped carbon desorbs as CO₂ on heating the titanium dioxide fine particles and shows a CO₂ desorption peak at a temperature of 700°

C. or more.

13. Titanium dioxide fine particles according to claim 5, wherein a component having a m/e ratio between the mass number (m) and ionic charge number (e) of 68 desorbs on heating the fine particles and shows a desorption peak at a temperature of the component of 700°

C. or more.

16. The titanium dioxide fine particles according to claim 5, wherein the titanium dioxide particles comprise particles having a particle diameter of 1 μ

m or less.

17. The titanium dioxide fine particles according to claim 5, wherein titanium dioxide fine particles comprise particles having an ellipsoidal shape with a major axis length of 10 nm or more and 60 nm or less.

18. Titanium dioxide fine particles according to claim 5, wherein an IR spectrum measured by Fourier transform IR spectroscopy exhibits absorption peaks at 340±

10 cm<sup>−

1</sup> and 580±

50 cm<sup>−

1</sup>.

19. Titanium dioxide fine particles according to claim 5, wherein the titanium dioxide fine particles exhibit an isopropanol oxidation activity under visible light irradiation with a wavelength of 400 nm or more and 600 nm or less.

20. Titanium dioxide fine particles according to claim 5 produced by a process comprising:

placing 0.2 g of the titanium dioxide fine particles as a sample formed into a uniform 10 cm square layer in a gas bag with a volume of 1 liter;

filling an isopropanol gas in the bag and adjusting an initial concentration to 1,500 ppm ±

150 ppm; and

irradiating a light from a UV-shielded fluorescent lamp to the sample at an intensity of 0.5 W/cm² at an wavelength of 420 nm for 1 hour.

21. A method of using titanium dioxide fine particles according to claim 5, comprising:

catalyzing an oxidation reaction with the titanium dioxide fine particles by exposing the particles to visible light.

6. Titanium dioxide fine particles, wherein the titanium dioxide is doped with carbon, hydrogen and 700 ppm by weight or more of nitrogen and wherein a titanium dioxide content of the titanium dioxide fine particles is 80% by weight or more.

14. Titanium dioxide fine particles, wherein the titanium dioxide is doped with two or more kinds of anions including at least carbon and nitrogen wherein the titanium dioxide is doped with at least 700 ppm by weight or more of nitrogen relative to titanium oxide and wherein of the titanium dioxide fine particles is 80% by weight or more and wherein a titanium dioxide content of the titanium dioxide fine particles is 80% by weight or more.

15. Titanium dioxide fine particles according to claim 14, wherein the concentration of doped carbon is 50 ppm by weight or more relative to titanium dioxide.

22. Titanium dioxide fine particles, wherein the titanium dioxide is doped with 700 ppm by weight or more to 10,000 ppm by weight or less of nitrogen anions and further doped with carbon anions in a concentration of 1/30 or more to ⅓

or less of the concentration of nitrogen are doped in titanium dioxide and wherein a titanium dioxide content of the titanium dioxide fine particles is 80% by weight or more.