Heating pad systems, such as for patient warming applications

• US 7,176,419 B2
• Filed: 07/28/2005
• Issued: 02/13/2007
• Est. Priority Date: 06/14/2000
• Status: Expired due to Term

• Current Assignee: Medline Industries Incorporated (Medline Holdings Incorporated)
• Original Assignee: American Healthcare Products Incorporated
• Inventors: Wyatt, Charles C., Ellis, Kent Douglas
• Primary Examiner(s): Evans; Robin
• Assistant Examiner(s): PATEL, VINOD D
• Application Number:
  US11/192,333
• Publication Number:
  US 20060020311A1
• Time in Patent Office: 565 Days
• Field of Search: 219/528, 219/529, 219/549, 219/521, 219/218, 219/212, 219/217, 542/1, 569/0, 560/0, 560/3, 607/96, 607/98, 607/112
• US Class Current: 219/528
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61F 2007/0001 Body part
• CPC Class Codes: A61F 2007/0078 with a battery
• CPC Class Codes: A61F 2007/0086 with a thermostat
• CPC Class Codes: A61F 2007/0095 with a temperature indicator
• CPC Class Codes: A61F 2007/0249 with a layer having low heat transfer capability
• CPC Class Codes: A61F 2007/0255 with a reflective layer
• CPC Class Codes: A61F 2007/0257 with a fluid impermeable layer
• CPC Class Codes: A61F 2007/0279 Removable covers or sleeves pockets connected to the body or parts thereof A61F2007/023, A61F2007/0238
• CPC Class Codes: A61F 2007/0288 during operations
• CPC Class Codes: A61F 7/007 characterised by electric heating
• CPC Class Codes: A61G 2210/90 for heating
• CPC Class Codes: A61G 7/05769 with inflatable chambers

Abstract

A heating pad system useable in one embodiment for warming a person on a support structure. In this embodiment, the heating pad system comprises an upper foam pad, a lower foam pad, and a thermal-electric heating element sandwiched between the upper and lower foam pads. A form-fitting waterproof cover encloses at least a portion of the upper and lower foam pads and the thermal-electric heating element. In one aspect of this embodiment, the heating pad system includes a power unit for providing electrical power to the thermal-electric heating element, the power unit including a control panel having at least one temperature selector, the temperature selector for selecting at least one heating pad temperature.

Claims

1. A heating pad system comprising:

a lower foam pad;

an upper foam pad having an upper surface;

a thermal-electric heating element sandwiched between the upper and lower foam pads;

a power unit for providing electrical power to the thermal-electric heating element, the power unit including a control panel having at least one temperature selector, the temperature selector for selecting at least one heating pad temperature;

a first temperature sensor for measuring heating pad temperatures, wherein at least a portion of the first temperature sensor is positioned adjacent to the upper surface of the upper foam pad, and wherein the power unit includes a temperature control circuit coupled to the first temperature sensor to control electrical power provided to the thermal-electric heating element based on a selected heating pad temperature and a measured heating pad temperature; and

a second temperature sensor for measuring heating pad temperatures, wherein at least a portion of the second temperature sensor is positioned adjacent to the upper surface of the upper foam pad, and wherein the power unit includes a temperature display for displaying measured heating pad temperatures received from the second temperature sensor.

2. The heating pad system of claim 1 wherein the upper foam pad is a first upper foam pad, wherein the thermal-electric heating element is a first thermal-electric heating element, wherein the upper foam pad and the first thermal-electric heating element comprise a first pad portion, and wherein the heating pad system further comprises:

a second thermal-electric heating element;

a second upper foam pad positioned adjacent to the second thermal-electric heating element, the second upper foam pad covering at least a portion of the second thermal-electric heating element, the second thermal-electric heating element and the second upper foam pad comprising a second pad portion, wherein the power unit provides electrical power to the first and second thermal-electric heating elements; and

a flexible coupling, the flexible coupling providing a hinge-like connection between the first pad portion and the second pad portion.

3. The heating pad system of claim 1 further comprising:

a display/record device connected to the power unit for displaying a temperature of a person on the support structure; and

an auxiliary temperature sensor connected to the display/record device and being positionable adjacent to the person on the support structure for determining the temperature of the person and transmitting the determined temperature to the display/record device.

4. The heating pad system of claim 1, further comprising:

a waterproof cover enclosing at least a portion of the upper foam pad and the thermal-electric heating element;

a display/record device connected to the power unit for providing a signal indicating a presence of moisture on the waterproof cover; and

an auxiliary moisture sensor disposed on the waterproof cover and connected to the display/record device for determining the presence of moisture on the waterproof cover and transmitting the determined presence of moisture to the display/record device.

5. The heating pad system of claim 1 further comprising:

a display/record device connected to the power unit for displaying a blood pressure of a person on the support structure; and

an auxiliary blood pressure cuff connected to the display/record device and being releasably attachable to the person on the support structure for determining the blood pressure of the person and transmitting the determined blood pressure to the display/record device.

6. The heating pad system of claim 1 wherein the power unit is optionally connectable to an AC power source, wherein when the power unit is connected to the AC power source the power unit can provide electrical power to the thermal-electric heating element from the AC power source.

7. The heating pad system of claim 1 wherein the power unit is optionally connectable to a DC power source, wherein when the power unit is connected to the DC power source the power unit can provide electrical power to the thermal-electric heating element from the DC power source.

8. The heating pad system of claim 1 wherein:

the power unit is optionally connectable to an AC power source, wherein when the power unit is connected to the AC power source the power unit can provide electrical power to the thermal-electric heating element from the AC power source; and

wherein

the power unit is optionally connectable to a DC power source, wherein when the power unit is connected to the DC power source the power unit can provide electrical power to the thermal-electric heating element from the DC power source.

9. The heating pad system of claim 1, further comprising:

a waterproof cover at least partially enclosing the lower foam pad, the upper foam pad, and the thermal-electric heating element; and

wherein

the power unit provides electrical power to the thermal-electric heating element via a utility cord, the utility cord passing through an opening in the cover, the opening being hermetically sealed.

10. The heating pad system of claim 1, further comprising a sheet of reflective material positioned adjacent to the lower foam pad such that the lower foam pad is disposed between the sheet of reflective material and the thermal-electric heating element.

11. The heating pad system of claim 1 wherein:

the upper foam pad is comprised of an ester-based viscoelastic memory foam;

the lower foam pad is comprised of a foam having an IFD rating of at least 30;

the lower foam pad is comprised of a foam having an IFD rating of no more than 40; and

the thermal-electric heating element is comprised of a carbon-filled plastic having one or more copper braids for conducting electrical current for generating heat.

12. The heating pad system of claim 1 wherein the control panel further includes a power-loss indicator.

13. A heating pad system useable for warming a person on a mobile support structure, the heating pad system comprising:

a lower foam pad;

an upper foam pad;

a thermal-electric heating element sandwiched between the upper and lower foam pads, the thermal-electric heating element and the upper and lower foam pads comprising a heating pad positionable on the mobile support structure; and

a power unit attachable to the mobile support structure, the power unit having a power source for providing electrical power to the thermal-electric heating element, the power unit including;

a first control panel having a first set of temperature selectors corresponding to a first set of selected heating pad temperatures; and

a second control panel, having a second set of temperature selectors corresponding to a second set of selected heating pad temperatures.

14. The heating pad system of claim 13 wherein the mobile support structure has a bed portion suitable for the person to lay on, and wherein the power unit is releasably attachable to the mobile support structure at least partially disposed beneath at least a portion of the bed portion.

15. The heating pad system of claim 13 wherein the upper foam pad has an upper surface and the power unit includes a temperature display for displaying measured heating pad temperatures, and wherein the heating pad system further comprises:

a temperature sensor for measuring heating pad temperatures, wherein at least a portion of the temperature sensor is embedded in the upper foam pad adjacent to the upper surface, the temperature sensor being operably connected to the power unit for providing measured heating pad temperatures to the temperature display.

16. A heating pad system useable for warming a person on a mobile support structure, the heating pad system comprising:

a lower foam pad;

an upper foam pad having an upper surface;

a thermal-electric heating element sandwiched between the upper and lower foam pads, the thermal-electric heating element and the upper and lower foam pads comprising a heating pad positionable on the mobile support structure;

a power unit attachable to the mobile support structure, the power unit having a power source for providing electrical power to the thermal-electric heating element, the power unit including a control panel having at least one temperature selector, the temperature selector for selecting at least one heating pad temperature;

a first temperature sensor for measuring heating pad temperatures, wherein at least a portion of the first temperature sensor is positioned adjacent to the upper surface of the upper foam pad, the first temperature sensor being operably connected to the power unit, and wherein the power unit includes a temperature control circuit coupled to the first temperature sensor to control electrical power provided to the thermal-electric heating element based on a selected heating pad temperature and a measured heating pad temperature; and

a second temperature sensor for measuring heating pad temperatures, wherein at least a portion of the second temperature sensor is positioned adjacent to the upper surface of the upper foam pad, the second temperature sensor being operably connected to the power unit, and wherein the power unit includes a temperature display for displaying measured heating pad temperatures received from the second temperature sensor.

17. The heating pad system of claim 16 wherein the mobile support structure is a gurney.

18. The heating pad system of claim 16 wherein the control panel further includes a power-loss indicator for indicating a pre-selected status of the power source, the power-loss indicator being a visual indicator.

19. The heating pad system of claim 16 wherein the control panel further includes a power-loss indicator for indicating a pre-selected status of the power source, the power-loss indicator being a visible light source.

20. The heating pad system of claim 16 wherein the control panel further includes a power-loss indicator for indicating a pre-selected status of the power source, the power-loss indicator being a digital display.

21. The heating pad system of claim 16 wherein the control panel further includes a power-loss indicator for indicating a pre-selected status of the power source, the power-loss indicator being an audio indicator.

22. A method for warming a person on a support structure such as a gurney or an operating room table, the method comprising:

providing a heating pad positionable on the support structure, the heating pad comprising;

a thermal-electric heating element;

a foam pad disposed adjacent to the thermal-electric heating element, the foam pad having an upper surface facing away from the thermal-electric heating element;

a first temperature sensor for measuring heating pad temperatures, wherein at least a portion of the first temperature sensor is positioned adjacent to the upper surface of the foam pad;

a second temperature sensor for measuring heating pad temperatures, wherein at least a portion of the second temperature sensor is positioned adjacent to the upper surface of the foam pad; and

a form-fitting waterproof cover enclosing at least a portion of the foam pad and the thermal-electric heating element;

positioning the heating pad on the support structure;

positioning the person on the heating pad;

controlling electrical power to the thermal-electric heating element based on a selected heating pad temperature and a first operating temperature measured by the first temperature sensor; and

displaying a second operating temperature measured by the second temperature sensor.

23. The method of claim 22 further comprising:

providing a power unit for providing electrical power to the thermal-electric heating element, the power unit including a control panel having at least one temperature selector, the temperature selector for selecting at least one heating pad temperature.

24. The method of claim 22 wherein the foam pad is an upper foam pad, the heating pad further comprising:

a lower foam pad, the thermal-electric heating element being sandwiched between the upper foam pad and the lower foam pad, the form-filling waterproof cover enclosing at least a portion of the upper foam pad, the lower foam pad and the thermal-electric heating element.

25. The method of claim 22 further comprising:

providing a power unit for providing electrical power to the thermal-electric heating element, the power unit including a control panel having at least one temperature selector, the temperature selector for selecting at least one heating pad temperature; and

selecting a heating pad temperature using the at least one temperature selector.