Plastic container and method for the use thereof

• US 7,178,311 B2
• Filed: 04/12/2002
• Issued: 02/20/2007
• Est. Priority Date: 04/13/2001
• Status: Expired due to Fees

• Current Assignee: Fountain Patents B.V.
• Original Assignee: Fountain Patents B.V.
• Inventors: Hoogland, Hendricus Antonius
• Primary Examiner(s): GERRITY, STEPHEN FRANCIS
• Application Number:
  US10/475,077
• Publication Number:
  US 20040155037A1
• Time in Patent Office: 1,775 Days
• Field of Search: 534/58, 531/40, 535/64, 220/6, 220/7
• US Class Current: 53/426
• CPC Class Codes: B65D 1/225 Collapsible boxes

Abstract

The invention relates to a method for storing and transporting products, wherein, from plastic, foldable containers are manufactured, in particular injection molded; the foldable containers, at a filling location, are brought in a set-up condition and are filled with products; the filled containers are transported to a position of use; the foldable containers are emptied and are collapsed; the containers, in collapsed condition, are returned to the filling location; and the containers are cleaned and reused. The invention further relates to a foldable container which is injection molded from plastic in one piece with integrated hinges, and to specific methods for use of such plastic container.

Claims

1. A method for storing and transporting products comprising the steps of:

injection molding foldable containers from plastic, said containers being in one piece with integrated hinges, wherein the containers are provided with a tray-shaped bottom with upright edges, two end walls and side walls, wherein the bottom comprises four upwardly extending edges from a bottom plate, wherein the end walls are at least substantially foldable within the bottom between said edges, and the side walls are substantially foldable over the end walls, wherein the end walls are each integrally connected to said bottom by a respective lip provided at the outside of said bottom, each of said lips being respectively connected to an outside surface of one of said upwardly extending edges of said bottom;

folding said containers whereby said two end walls of the container are folded within the bottom between the edges, and whereby the side walls of the container are folded over the end walls;

filling the foldable containers with products at a filling location;

transporting the filled containers to a position of use;

emptying and collapsing the foldable containers after use; and

returning the containers, in collapsed condition to the filling location, wherein the containers are cleaned and are reused.

2. A method according to claim 1, wherein the containers are filled and emptied a few times, after which the container is recycled by granulation and injection molding a foldable container again.

3. A method according to claim 1, wherein the containers, after filling, are covered by a covering which engages at least end walls and/or side walls of the container.

4. A method according to claim 3, wherein the containers are covered by a foil which is sealed onto the side walls and/or the end walls of the container.

5. A method according to claim 4, wherein the foil is sealed on the upper longitudinal edges of the end walls and the side walls of the container, for forming a complete sealing of the open upper side of the container.

6. A method according to claim 1, wherein the containers are manufactured from a plastic, resistant to temperatures below 0 degrees Centigrade, which plastic is recyclable and, additionally, sealable through thermal welding, heat sealing, or the like, or to which hot- or cold-melt glues adhere.

7. A method according to claim 1, wherein, between cycles of use, the containers are cleaned with steam, whereby the containers are sterilized.

8. A foldable container, which is injection-molded from plastic in one piece with integrated hinges, wherein the container is provided with a bottom, two end walls and two side walls, wherein the bottom is tray-shaped and comprises four upwardly extending edges from a bottom plate, wherein the end walls are at least substantially foldable within the bottom between said edges, and the side walls are substantially foldable over the end walls, wherein the end walls are each integrally connected to said bottom by a respective lip provided at the outside of said bottom, each of said lips being respectively connected to an outside surface of one of said upwardly extending edges of said bottom.

9. A foldable container according to claim 8, wherein the container is injection-molded substantially flat, and wherein said lips, after injection molding, are fixed to the sides of the bottom, such that the connections between the lips and the respective end walls are situated above the upper longitudinal edge of the bottom on the respective sides and form hinge means for the end walls.

10. A foldable container according to claim 8, wherein the side walls and the end walls are also substantially tray-shaped, with the container set up, the end walls and/or the side walls extend at least partly outside the outer contour of the bottom, such that a plurality of said containers can be stacked by positioning the bottom of a superjacent container between the side walls and the end walls of a subjacent container, the side walls and/or the end walls of the superjacent container resting on those of the subjacent container.

11. A foldable container according to claim 8, wherein the end walls have a width being approximately equal to the corresponding width of the bottom, and the side walls have a length greater than the corresponding length of the bottom, such that, with the container set up, the parts of the side walls protruding on both sides outside the bottom abut the sides of the end walls, while coupling means are provided for coupling the end walls with the side walls.

12. A foldable container according to claim 11, wherein the coupling means are arranged for form- or force-closed coupling as a detachable pin-hole connection.

13. A foldable container according to claim 8, wherein the side walls and/or the end walls of the container are provided with cooperating sealing means which, with the container set up, provide substantially closed ribs.

14. A foldable container according to claim 8, wherein the container is manufactured from recyclable and sterilizable plastic.

15. A one-piece injection molded container comprising:

a tray shaped bottom having a bottom plate and a peripheral edge extending upwardly from said bottom plate;

a foldable end wall integrally connected to an outer surface of said peripheral edge, said end wall having a first sub-hinge connected to a lower portion of said peripheral edge outer surface, a lip extending from said first sub-hinge and fixed to said peripheral edge outer surface, a second sub-hinge disposed at an end of said lip opposite said first sub-hinge and a wall part extending from said second sub-hinge, wherein said wall part is pivotable about said second sub-hinge between a set-up position, wherein said wall part extends upwardly from said second sub-hinge substantially perpendicular to said bottom plate, and a folded position, wherein said wall part is disposed within said peripheral edge of said bottom substantially parallel with said bottom plate; and

a side wall integrally connected to said bottom, said side wall being foldable over said end wall when said end wall is in said folded position.

16. A one-piece injection molded container as defined in claim 15, wherein said end wall and said side wall include an integral lock for locking said end wall to said side wall when said end wall is in said set-up position.

17. A one-piece injection molded container as defined in claim 16, wherein said integral lock comprises an integral pin formed on one of said end wall and said side wall and an opening formed in the other of said end wall and said side wall, said pin being received in said opening for locking said end wall to said side wall when said end wall is in said set-up position.