Universal crimping connector

• US 7,179,122 B2
• Filed: 08/30/2004
• Issued: 02/20/2007
• Est. Priority Date: 03/18/2003
• Status: Expired due to Term

• Current Assignee: PPC Broadband Incorporated (Belden Inc.)
• Original Assignee: Randall A. Holliday
• Inventors: Holliday, Randall A.
• Primary Examiner(s): NGUYEN, TRUC T
• Application Number:
  US10/930,282
• Publication Number:
  US 20050048836A1
• Time in Patent Office: 904 Days
• Field of Search: 439583-585, 439/578
• US Class Current: 439/585
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/542 Adapters
• CPC Class Codes: H01R 24/564 Corrugated cables
• CPC Class Codes: H01R 9/0518 Connection to outer conductor by crimping or by crimping ferrule

Abstract

A coaxial cable TV connector is made up of one or more crimping members having inner crimping surface portions which are preassembled onto a crimpable sleeve member of a connector body, the sleeve having an external tapered portion into which the coaxial cable is inserted so that the crimping ring(s) can be preassembled onto the sleeve and axially advanced to cause inward radial deformation of the sleeve into sealed engagement with an outer surface of the coaxial cable, and each size of connector assembly is conformable for use with more than one size of cable.

Claims

1. A multi-stage connector for mechanically and electrically connecting a cable having a first electrically conductive member to a second electrically conductive member, said connector comprising:

a connector body;

an outer sleeve member extending from an end of said connector body for insertion of an end of said cable therein;

a first crimping member having a first inner crimping surface portion including a first inner diameter at least as great as an outer diameter of said outer sleeve member and disposed in outer surrounding and slidably engaging relation to said outer sleeve member; and

a second crimping member having a second inner crimping surface portion at least partially overlying said first crimping member wherein slidable axial advancement of said second crimping surface portion and said first crimping surface portion with respect to said outer sleeve member will impart inward radial deformation to said outer sleeve member into crimping engagement with an external surface of said cable.

2. A connector according to claim 1 wherein said first inner crimping surface portion extends from a first diameter at least as great as an outer diameter of said outer sleeve member to a second diameter less than said outer diameter of said outer sleeve member.

3. A connector according to claim 1 wherein said first inner crimping surface portion extends from said first diameter to a second diameter less than said outer diameter of said outer sleeve member but greater than an inner diameter of said outer sleeve member.

4. A connector according to claim 1 wherein said first crimping member includes an external shoulder at a leading end thereof.

5. A connector according to claim 4 wherein said second crimping member includes a leading end portion moveable into abutting relation to said shoulder in response to axial slidable advancement of said crimping member with respect to said crimping member.

6. A connector according to claim 1 wherein said first crimping member and said outer sleeve member have releasable connecting means therebetween whereby to releasably connect a leading end portion of said first crimping member to a trailing end portion of said outer sleeve member.

7. A connector according to claim 1 wherein said first and second crimping members undergo successive axial advancement in the same direction with respect to said outer sleeve member.

8. In a connector for connecting a coaxial TV cable to a terminal wherein said cable has an outer resilient jacket, inner and outer spaced electrically conductive portions and wherein said connector has a fastener for connection to said terminal and a body provided with inner and outer concentric sleeve members with axially spaced sealing ribs on an inner surface of said outer sleeve member for insertion of said inner electrically conductive portion within said inner sleeve member and insertion of said outer electrically conductive portion and said jacket between said inner sleeve members and said outer sleeve member, the improvement comprising:

a first crimping member having a first inner crimping surface portion including a first inner diameter at least as great as an outer diameter of said outer sleeve and a leading end portion disposed in outer surrounding and slidably engaging relation to a trailing end portion of said outer sleeve member; and

a second crimping member having a second inner crimping surface portion extending rearwardly from a first diameter at least as great as an outer diameter of said first crimping member to a second diameter less than said outer diameter of said first crimping member but greater than said inner diameter of said outer sleeve member wherein slidable axial advancement of said second crimping member and said first crimping member with respect to said outer sleeve member will impart progressive inward radial deformation to said first crimping member and resultant inward radial deformation of said sealing ribs into sealed engagement with said outer resilient jacket.

9. In a connector according to claim 8 wherein said first crimping member includes an external shoulder portion at a leading end thereof, and said second crimping member includes a leading end portion movable into abutting relation to said external shoulder portion when said second crimping member is axially advanced with respect to said first crimping member.

10. In a connector according to claim 9 wherein said first crimping member and said outer sleeve member have first releasable connecting means therebetween for releasably connecting said first crimping member to an outer surface of said outer sleeve member.

11. In a connector according to claim 10 wherein said first and second crimping members have second releasable connecting means therebetween for connecting a leading end portion of said second crimping member to a trailing end portion of said first crimping member.

12. A fitting for connecting a cable having an electrically conductive member to another electrically conductive member, said fitting comprising:

an outer sleeve member of a continuous cylindrical configuration sized for insertion of an end of said cable therein, said sleeve member having a thin-walled portion of substantially uniform diameter and a relatively thick portion tapering away from said thin-walled portion;

an inner sleeve member in inner spaced concentric relation to said outer sleeve member; and

a cylindrical crimping member having at least one inner crimping surface portion dimensioned to advance over said sleeve member, said inner crimping surface portion disposed in close-fitting slidable engagement with said outer sleeve member whereupon axial advancement of said crimping member along said outer sleeve member will impart inward radial deformation to said outer sleeve member into sealed engagement with an external surface portion of said cable.

13. A fitting according to claim 12 wherein said cable is insertable between said outer and inner sleeve members, and said outer and inner sleeve members have opposed, confronting gripping surfaces engageable with said cable when said outer sleeve member is deformed into crimping engagement with said cable.

14. A fitting according to claim 13 wherein said gripping surfaces on said outer sleeve member are defined by axially spaced, endless sealing ribs.

15. A fitting according to claim 13 wherein said gripping surfaces on said inner sleeve member are defined by axially spaced serrations.

16. A fitting according to claim 12 wherein said outer sleeve member and said crimping member include releasable locking means therebetween for releasably mounting said crimping member on an external surface of said outer sleeve member.

17. A fitting according to claim 16 wherein said releasable locking means includes a first locking member projecting radially inwardly from said inner crimping surface portion and a second locking member projecting radially inwardly from en external wall surface of said outer sleeve member.

18. A connector for connecting a coaxial TV cable to a terminal wherein said cable has an outer resilient jacket, inner and outer spaced electrically conductive portions and wherein said connector has a fastener for connection to said terminal and a body provided with inner and outer concentric sleeve members with axially spaced sealing ribs on an inner surface of said outer sleeve member for insertion of said inner electrically conductive portion within said inner sleeve member and insertion of said outer electrically conductive portion between said inner sleeve member and said outer sleeve member, the improvement comprising:

said outer sleeve member having a thin-wailed sleeve portion and a relatively thick-walled sleeve portion tapering from said thin-walled portion toward an entrance end for insertion of said cable; and

an annular crimping member having a first inner tapered annular surface portion at least as great as an outer diameter of said outer sleeve member and disposed in outer surrounding relation to said outer sleeve member, and a second inner tapered annular surface portion converging rearwardly from said first inner tapered annular surface portion wherein slidable axial advancement of said crimping member with respect to said outer sleeve member will impart inward radial deformation to said outer sleeve member into sealed engagement with an external surface of said cable.

19. A connector according to claim 18 wherein said outer sleeve member has an external tapered surface portion and said crimping surface portion is tapered at an angle substantially corresponding to said external surface portion.

20. A connector according to claim 18 wherein said crimping member has a circular rib projecting radially inwardly from said inner tapered annular surface portion.

21. A connector according to claim 20 wherein said outer sleeve member has an external shoulder and an external tapered surface portion converging rearwardly from said external shoulder.

22. A connector according to claim 20 wherein said first inner tapered annular surface portion extends from a first diameter as least as great as an outer diameter of said outer sleeve member to a second diameter less than said outer diameter of said outer sleeve member.

23. A connector according to claim 22 wherein said second inner tapered annular surface portion converges rearwardly from said first inner tapered annular surface portion.

24. A connector according to claim 20 wherein said second inner tapered annular surface portion converges at a progressively increased angle with respect to said first inner tapered annular surface portion.

25. A connector according to claim 18 wherein said crimping member includes a third inner tapered annular surface portion diverging rearwardly from said second inner tapered annular surface portion.