Battery charging method

• US 7,180,269 B2
• Filed: 07/22/2004
• Issued: 02/20/2007
• Est. Priority Date: 07/25/2003
• Status: Expired due to Fees

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: Yamashita, Takahiro, Kuroda, Yasushi, Furukawa, Akio, Izumi, Yoshikazu
• Primary Examiner(s): Berhane; Adolf
• Assistant Examiner(s): Fantu; Yalkew
• Application Number:
  US10/896,013
• Publication Number:
  US 20050017692A1
• Time in Patent Office: 943 Days
• Field of Search: 320/150, 320/154, 320/158
• US Class Current: 320/150
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: H02J 7/007194 of the battery

Abstract

The battery charging detects battery temperature and includes a temperature maintaining charging operation wherein average charging current is controlled to drive battery temperature to a holding temperature, and charging is performed while maintaining battery temperature at that holding temperature. In addition, a temperature increasing charging operation occurs prior to the temperature maintaining charging operation. The battery is charged with a current which raises battery temperature until the holding temperature is reached. When battery temperature rises to the holding temperature in the temperature increasing charging operation, charging can transition to the temperature maintaining charging operation.

Claims

1. A battery charging method for charging a battery, the battery charging method comprising a temperature maintaining charging step of detecting a battery temperature of the battery, controlling an average charging current to make the battery temperature become equal to a holding temperature, and charging the battery while maintaining the battery temperature at the holding temperature,

wherein the holding temperature is 53°

C. to 70°

C. and is set near a maximum temperature that is below a temperature that results in performance degradation and negative effects on the battery.

2. A battery charging method as recited in claim 1, further comprising a temperature increasing charging step of, prior to the temperature maintaining charging step, charging the battery with a current that causes the battery temperature to rise until reaching the holding temperature, whereby when the battery temperature reaches the holding temperature by the charging in the temperature increasing charging step, the temperature increasing charging step transitions to the temperature maintaining charging step.

3. A battery charging method as recited in claim 2, wherein the current in the temperature increasing charging step provides charging of 1.5 C to 10 C.

4. A battery charging method as recited in claim 2, wherein the current in the temperature increasing charging step provides charging of 2 C to 8 C.

5. A battery charging method as recited in claim 2, wherein the current in the temperature increasing charging step provides charging of 2 C to 5 C.

6. A battery charging method as recited in claim 2, wherein the current in the temperature increasing charging step results in a rate of battery temperature rise of 1°

C./minute to 5°

C./minute.

7. A battery charging method as recited in claim 2, wherein the charging in the temperature increasing charging step comprises charging the battery with a continuous flow of current,

the charging in the temperature maintaining charging step comprises pulse charging the battery, and

the controlling in the temperature maintaining charging step comprises controlling the average charging current by changing a pulse charging duty factor according to the battery temperature, such that when the battery temperature increases, the pulse charging duty factor for pulse charging the battery is reduced, and when the battery temperature decreases, the pulse charging duty factor for pulse charging the battery is increased, whereby the average charging current is controlled to charge while maintaining the battery temperature at the holding temperature.

8. A battery charging method as recited in claim 2, wherein the temperature increasing charging step further comprises, if a rate of battery temperature rise during the temperature increasing charging step is equal to or exceeds a specified rate, suspending the charging during the temperature increasing charging step.

13. A battery charging method as recited in claim 2, further comprising:

detecting an internal resistance of the battery at a start of charging;

if the internal resistance is greater than a specified resistance, performing charging of the battery while monitoring a battery voltage of the battery; and

if the internal resistance becomes less than the specified resistance after the charging of the battery while monitoring the battery voltage, starting the temperature increasing charging step.

14. A battery charging method as recited in claim 13, wherein the charging of the battery while monitoring the battery voltage has a charging current to provide charging of 1 C or below.

9. A battery charging method for charging a battery, the battery charging method comprising:

detecting a battery temperature of the battery at a start of charging;

when the battery temperature is within a specified range, performing;

a temperature increasing charging step of charging the battery with a current that causes the battery temperature of the battery to rise unit reaching a holding temperature; and

a temperature maintaining charging step of, when the battery temperature reaches the holding temperature in the temperature increasing charging step, detecting the battery temperature, controlling an average charging current to make the battery temperature become equal to the holding temperature, and charging the battery while maintaining the battery temperature at the holding temperature; and

when the battery temperature is not within the specified temperature range, performing charging of the battery while monitoring a battery voltage of the battery.

10. A battery charging method as recited in claim 9, wherein the specified temperature range is 0°

C. to 40°

C.

11. A battery charging method as recited in claim 9, wherein the specified temperature range is 10°

C. to 30°

C.

12. A battery charging method as recited in claim 9, wherein the charging of the battery while monitoring the battery voltage has a charging current to provide charging of 1 C or below.

15. A battery charging method for charging a battery, the battery charging method comprising:

a temperature increasing charging step of charging the battery with a current that causes a battery temperature of the battery to rise until reaching a holding temperature;

a temperature maintaining charging step of, when the battery temperature reaches the holding temperature in the temperature increasing charging step, detecting the battery temperature, controlling an average charging current to make the battery temperature become equal to the holding temperature, and charging the battery while maintaining the battery temperature at the holding temperature,

wherein, if the battery temperature reaches a rising specified temperature, the charging in the temperature increasing charging step comprises decreasing an average charging current to reduce a rate of battery temperature rise.

16. A battery charging method for charging a battery, the battery charging method comprising:

determining a remaining capacity of the battery from a battery voltage of the battery;

if the remaining capacity of the battery is below a prescribed battery voltage, performing;

a temperature increasing charging step of charging the battery with a current that causes a battery temperature of the battery to rise until reaching a holding temperature;

a temperature maintaining charging step of, when the battery temperature reaches the holding temperature in the temperature increasing charging step, detecting the battery temperature, controlling average charging current to make the battery temperature become equal to the holding temperature, and charging the battery while maintaining battery temperature at the holding temperature; and

if the remaining capacity of the battery is above the prescribed battery voltage with a likelihood of overcharging, performing charging of the battery while monitoring the battery voltage.