Malfunction detecting apparatus for on-vehicle charging system

• US 7,180,272 B2
• Filed: 04/14/2005
• Issued: 02/20/2007
• Est. Priority Date: 04/14/2004
• Status: Expired due to Fees

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Asada, Tadatoshi, Maehara, Fuyuki, Okahara, Hideto
• Primary Examiner(s): Ponomarenko; Nicholas
• Application Number:
  US11/105,467
• Publication Number:
  US 20050242784A1
• Time in Patent Office: 677 Days
• Field of Search: 320/123, 320/136, 322/7, 322/28, 322/37, 322/99
• US Class Current: 322/37
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02J 7/14 for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle

Abstract

An apparatus is provided for detecting a malfunction in an on-vehicle charging system provided with a generator driven by an engine and a battery connected with the generator via a charging line. The apparatus comprises a first control unit controlling a generated condition of the generator and including a first voltage detector detecting a voltage generated by the generator and a second control unit including a second voltage detector detecting a voltage across the battery. The apparatus further comprises a communication device communicating, in the form of digital signals, via a communication line between the first and second control units, information about both the generated voltage and the battery voltage and a malfunction determination unit determining whether or not a malfunction occurs in the charging system on the basis of the communicated information.

Claims

1. An apparatus for detecting a malfunction in an on-vehicle charging system provided with a generator driven by an on-vehicle engine and an on-vehicle battery connected with the generator via a charging line so that the battery is charged with power from the generator, the apparatus comprising:

a first control unit controlling a generated condition of the generator and including a first voltage detector detecting a voltage generated by the generator;

a second control unit including a second voltage detector detecting a voltage across the battery;

a communication line connecting the first and second control units;

a communication device communicating, in a form of a digital signal, via the communication line between the first and second control units, information about both the generated voltage detected by the first voltage detector and the battery voltage detected by the second voltage detector; and

a malfunction determination unit determining whether or not a malfunction occurs in the charging system on the basis of the communicated information.

2. The apparatus according to claim 1, wherein the communication device is configured to allow information about the generated voltage detected by the first voltage detector to be transmitted from the first control unit to the second control unit.

3. The apparatus according to claim 2, wherein the malfunction determination unit is arranged in the second control unit.

4. The apparatus according to claim 1, wherein the communication device is configured to allow information about the battery voltage detected by the second voltage detector to be transmitted from the second control unit to the first control unit.

5. The apparatus according to claim 4, wherein the malfunction determination unit is arranged in the first control unit.

6. The apparatus according to claim 1, wherein the malfunction determination unit is configured to make a comparison between the generated voltage detected by the first voltage detector and the battery voltage detected by the second voltage detector to determine whether or not the malfunction occurs in the charging system.

7. The apparatus according to claim 1, wherein

the second control unit has a circuit producing a command for a desired voltage and transmitting the command to the first control unit via the communication line and

the first control unit has a controller to control a generated condition of the generator in response to the transmitted command.

8. The apparatus according to claim 2, wherein the second control unit further comprises

a unit determining whether or not the generated voltage transmitted from the second control unit is over a predetermined voltage;

and

a recorder recording the generated voltage when the generated voltage is over the predetermined voltage,

wherein the malfunction determination unit is configured to make a comparison between the generated voltage and the battery voltage to determine whether or not the malfunction occurs in the charging system in cases where the recorder records the generated voltage therein.

9. The apparatus according to claim 7, wherein the communication device is configured to allow information about the battery voltage detected by the second voltage detector to be transmitted from the second control unit to the first control unit.

10. The apparatus according to claim 9, wherein the malfunction determination unit is arranged in the first control unit.

11. The apparatus according to claim 10, wherein the second control unit further comprises a control signal transmitter transmitting the control signal to the first control unit, a peak value of the control signal being equal in amplitude to the battery voltage so that information about the battery voltage is superposed on the control signal,

wherein the malfunction determination unit is configured to make a comparison between the peak value of the control signal transmitted from the second control unit and the generated voltage to determine whether or not the malfunction occurs in the charging system in cases where the recorder records the generated voltage therein.

12. The apparatus according to claim 6, wherein the malfunction determination unit includes first means determining whether or not the battery voltage is lower than the generated voltage and second means determining that the charging line has come off when the first means determines that the battery voltage is lower than the generated voltage.

13. The apparatus according to claim 6, wherein the malfunction determination unit includes first means determining whether or not the battery voltage is lower than the generated voltage and a difference between the battery and generated voltages is larger than a given value and second means determining that the charging line comes off when the first means determines that the battery voltage is lower than the generated voltage and the difference between the battery and generated voltages is larger than the given value.

14. The apparatus according to claim 6, wherein the malfunction determination unit includes first means determining whether or not the generated and battery voltages are substantially equal to each other and are lower than a normal value and second means determining that the generator is in failure when the generated and battery voltages are substantially equal to each other and are lower than the normal value.

15. The apparatus according to claim 6, wherein the malfunction determination unit includes first means determining whether or not the generated and battery voltages are substantially equal to each other and are lower than a normal value and second means determining that the generator is in normal operation when the generated and battery voltages are substantially equal to each other and are kept the normal value.