Lead frame with plated end leads

• US 7,183,630 B1
• Filed: 06/11/2003
• Issued: 02/27/2007
• Est. Priority Date: 04/15/2002
• Status: Expired due to Term

• Current Assignee: Amkor Technology Singapore Holding Pte., Ltd. (Amkor Technology Incorporated)
• Original Assignee: Amkor Technology Incorporated
• Inventors: Palasi, Primitivo A., Bancod, Ludcvico Estrada, Anderson, William M., Syed, Ahmer, Fogelson, Harry J., Davis, Terry
• Primary Examiner(s): Ha; Nathan W.
• Application Number:
  US10/459,230
• Time in Patent Office: 1,357 Days
• Field of Search: 257666-690, 257734-738
• US Class Current: 257/666
• CPC Class Codes: H01L 21/561 Batch processing
• CPC Class Codes: H01L 21/568 Temporary substrate used as encapsulation process aid H01L21/4832 and H01L21/566 take precedence
• CPC Class Codes: H01L 23/3107 the device being completely enclosed
• CPC Class Codes: H01L 23/49548 Cross section geometry H01L23/49562 takes precedence
• CPC Class Codes: H01L 23/49582 Metallic layers on lead frames
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H05K 3/3426 characterised by the leads
• CPC Class Codes: H05K 3/3431 Leadless components
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A lead frame comprising a frame which defines a central opening. Disposed within the central opening is a die pad which is connected to the frame. Also connected to the frame are a plurality of leads which extend within the opening toward the die pad. Each of the leads defines opposed top and bottom surfaces, an inner end, an outer end, and an opposed pair of side surfaces. The bottom surface and the outer end collectively define a corner region of the lead. Formed within the corner region is a recess which is sized and configured to accommodate the flow of reflow solder thereinto.

Claims

1. A semiconductor package comprising:

a die pad defining a bottom surface;

a plurality of leads extending at least partially about the die pad in spaced relation thereto, each of the leads defining;

opposed top and bottom surfaces; and

an outer end;

a semiconductor chip attached to the die pad and electrically connected to at least one of the leads;

a package body defining a generally planar bottom surface and partially encapsulating the die pad, the leads and the semiconductor chip such that at least a portion of the bottom surface of each of the leads is exposed in and substantially flush with the bottom surface of the package body; and

means formed on the exposed portion of the bottom surface of each of the leads for increasing a stand-off height of the semiconductor package from an underlying substrate and providing an increased solderable area to create a solder fillet when solder is used to attach the semiconductor package to the substrate, the stand-off means being formed of a conductive material having a melting point higher than that of solder; and

a solder plate disposed on the stand-off means.

2. The semiconductor package of claim 1 wherein the stand-off means is further formed on the bottom surface of the die pad.

3. The semiconductor package of claim 2 wherein the stand-off means comprises a bump formed on the exposed portion of the bottom surface of each of the leads and the bottom surface of the die pad.

4. The semiconductor package of claim 3 wherein the bump comprises copper.

5. The semiconductor package of claim 3 wherein the bump is formed by a plating process.

6. The semiconductor package of claim 1 wherein

the bottom surface of the die pad is exposed in and substantially flush with the bottom surface of the package body.

7. The semiconductor package of claim 6 wherein:

the package body defines multiple generally planar side surfaces;

the outer end of each of the leads is exposed in and substantially flush with a respective one of the side surfaces.

8. A semiconductor package comprising:

a die pad defining a bottom surface;

a plurality of leads extending at least partially about the die pad in spaced relation thereto, each of the leads defining;

opposed top and bottom surfaces; and

an outer end;

a semiconductor chip attached to the die pad and electrically connected to at least one of the leads;

a package body defining a generally planar bottom surface and partially encapsulating the die pad, the leads and the semiconductor chip such that the at least a portion of the bottom surface of each of the leads is exposed in and substantially flush with the bottom surface of the package body;

a bump disposed on the exposed portion of the bottom surface of each of the leads, the bump being formed of a conductive material having a melting point higher than that of solder, and being sized and configured to increase a stand-off height of the semiconductor package from an underlying substrate and to provide an increased solderable area to create a solder fillet when solder is used to attach the semiconductor package to the substrate; and

a solder plate disposed on the bump.

9. The semiconductor package of claim 8 wherein a bump formed of a conductive material having a melting point higher than that of solder is further disposed on the bottom surface of the die pad and includes a solder plate disposed thereon.

10. The semiconductor package of claim 9 wherein the bump comprises copper.

11. The semiconductor package of claim 9 wherein the bump is formed by a plating process.

12. The semiconductor package of claim 8 wherein

the bottom surface of the die pad is exposed in and substantially flush with the bottom surface of the package body.

13. The semiconductor package of claim 12 wherein:

the package body defines multiple generally planar side surfaces;

the outer end of each of the leads is exposed in and substantially flush with a respective one of the side surfaces.

14. In a semiconductor package comprising a die pad defining a bottom surface, a plurality of leads which each define a bottom surface and extend at least partially about the die pad in spaced relation thereto, a semiconductor chip attached to the die pad and electrically connected to at least one of the leads, and a package body defining a generally planar bottom surface and at least partially encapsulating the die pad, the leads, and the semiconductor chip such that the bottom surface of each of the leads is exposed in and substantially flush with the bottom surface of the package body, the improvement comprising:

means formed on the bottom surface of each of the leads for increasing a stand-off height of the semiconductor package from an underlying substrate and providing an increased solderable area to create a solder fillet when solder is used to attach the semiconductor package to the substrate, the stand-off means being formed of a conductive material having a melting point higher than that of solder.

15. The semiconductor package of claim 14 wherein the stand-off means is further formed on the bottom surface of the die pad.

16. The semiconductor package of claim 15 wherein the stand-off means comprises a bump formed on the bottom surface of each of the leads and the bottom surface of the die pad.

17. The semiconductor package of claim 16 wherein the bump comprises copper.

18. The semiconductor package of claim 14 wherein the bump is formed by a plating process.

19. The semiconductor package of claim 14 wherein

the bottom surface of the die pad is exposed in and substantially flush with the bottom surface of the package body.

20. The semiconductor package of claim 19 wherein:

the package body defines multiple side surfaces; and

each of the leads defines an outer end which is exposed in and substantially flush with a respective one of the side surfaces.