Methods and apparatus for advanced wind turbine design

• US 7,183,664 B2
• Filed: 07/27/2005
• Issued: 02/27/2007
• Est. Priority Date: 07/27/2005
• Status: Active Grant

• Current Assignee: Frank Mcclintic
• Original Assignee: Frank Mcclintic
• Inventors: McClintic, Frank
• Primary Examiner(s): Ponomarenko; Nicholas
• Application Number:
  US11/190,687
• Publication Number:
  US 20070024058A1
• Time in Patent Office: 580 Days
• Field of Search: 290/43, 290/44, 290/54, 290/55, 603/98
• US Class Current: 290/55
• CPC Class Codes: F03D 13/20 Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
• CPC Class Codes: F03D 15/10 using gearing not limited to rotary motion, e.g. with oscillating or reciprocating members
• CPC Class Codes: F03D 17/00 Monitoring or testing of wind motors, e.g. diagnostics testing during commissioning of wind motors F03D13/30
• CPC Class Codes: F03D 7/0236 by changing the active surface of the wind engaging parts, e.g. reefing or furling
• CPC Class Codes: F03D 80/80 Arrangement of components within nacelles or towers
• CPC Class Codes: F03D 9/11 storing electrical energy
• CPC Class Codes: F03D 9/17 storing energy in pressurised fluids
• CPC Class Codes: F03D 9/25 the apparatus being an electrical generator F03D9/22 takes precedence
• CPC Class Codes: F03D 9/28 the apparatus being a pump or a compressor
• CPC Class Codes: F05B 2240/3121 around an axis orthogonal to rotor rotational axis
• CPC Class Codes: F05B 2260/406 through hydraulic systems
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02E 10/728 Onshore wind turbines
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y02E 70/30 Systems combining energy storage with energy generation of non-fossil origin
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
• CPC Class Codes: Y02P 90/50 Energy storage in industry with an added climate change mitigation effect

Abstract

A wind turbine system includes a variable blade assembly including adjustable sails and wing shaped masts expanding the wind velocity capture envelope. The blade assembly turns a hydraulic pump, which pressurizes fluid and stores the pressurized fluid in a chamber in the support tower. Pressurized fluid is directed via an electronically controllable proportioning valve to a hydraulic motor which is coupled to an electric generator. A computer control module operates the proportioning valve regulating pressure to the hydraulic motor, maintaining generator rotational speed, and providing consistent output frequency to the power grid. Stored energy in the high pressure tank is used to continue generator operation after the winds cease, allowing early warning notification to the power management system of impending power loss. Residual pressure maintained in the high pressure tank allows restart operations via hydraulic pressure rather than power grid energy drain. On site high energy capacitors store additional energy.

Claims

1. A windmill assembly comprising:

a blade assembly;

a hydraulic pump coupled to said blade assembly;

a high pressure storage tank coupled to said hydraulic pump for storing hydraulic fluid output by said pump under pressure;

a hydraulic motor having a fluid inlet coupled to said high pressure storage tank; and

a generator coupled to said hydraulic motor.

2. The windmill assembly of claim 1, further comprising:

a proportioning value positioned between said high pressure storage tank and said hydraulic motor for controlling at least one of the amount and pressure of hydraulic fluid supplied to said hydraulic motor.

3. The windmill assembly of claim 2, further comprising:

a computer control module for controlling said proportioning value as a function of the pressure of the hydraulic fluid in said high pressure tank.

4. The windmill assembly of claim 3, further comprising:

a support tower, at least one wall of said high pressure tank being an integral part of said support tower.

5. The windmill assembly of claim 3, further comprising:

a wind sensor for detecting wind speed;

a value coupling an output of said high pressure tank to an input of said hydraulic pump; and

a control module in said computer module for controlling said value to supply hydraulic fluid under pressure to said hydraulic pump.

6. The windmill assembly of claim 5, wherein said control module includes computer executable instructions to cause said value to open after said wind sensor indicates at least a predetermined speed to cause said hydraulic pump to act as a drive motor to induce startup rotation of said blade assembly.

7. The windmill assembly of claim 3, wherein said blade assembly includes a plurality of blades, at least some of said blades including retractable sail assemblies.

8. The windmill assembly of claim 3, wherein said computer control module monitors said speed sensor for wind speeds insufficient to generate electrical power on a continuous basis and generates an alarm after a predetermined amount of insufficient wind speed, said alarm indicating that the ability to generate electrical power from said high pressure hydraulic fluid is expected to be stopped at a point in time in the future.

9. The windmill assembly of claim 8, further comprising a low pressure fluid tank coupled to an output of aid hydraulic motor, the low pressure fluid tank including an inert pressurized gas at the top of said low pressure fluid tank.

10. The windmill assembly of claim 9, further comprising:

an electrical storage capacitor located in at least one of said high pressure and low pressure fluid tanks, said capacitors being exposed to hydraulic fluid stored in said one of said high pressure and low pressure fluid tanks.

11. The windmill assembly of claim 1, wherein said hydraulic motor and generator assembly are located at ground level and wherein said hydraulic pump is located in a main drive housing located at the top of the support tower.

12. The windmill assembly of claim 11, wherein said generator is directly coupled to said hydraulic motor and rotates at the same rate as said hydraulic motor.

13. The windmill assembly of claim 3, wherein said computer control module controls the amount of sail deployment as a function of wind speed.

14. The windmill assembly of claim 13, wherein said blade assembly includes a mast and a boom, said sail assembly being coiled inside said boom when in a retracted state.

15. The windmill assembly of claim 14, wherein said computer control module dynamically varies the amount of sail deployment in response to changes in detected wind speed.

16. The windmill assembly of claim 15, further comprising a sail drive motor and a gear assembly coupled to said sail drive motor, rotation of said sail drive motor causing said gear assembly to rotate unroll or roll said sail depending on the direction of rotation of said gear assembly.

17. A method of generating electrical power from wind, comprising:

operating a wind driven hydraulic pump to pump hydraulic fluid under pressure into a first storage tank;

releasing hydraulic fluid which is under pressure from the first storage tank to a hydraulic motor;

operating the hydraulic motor to drive an electrical generator; and

outputting electrical current generated by said electrical generator.

18. The method of claim 17, further comprising:

controlling the release of hydraulic fluid to the hydraulic motor to maintain a constant rotational rate over a period of time as the pressure in the first storage tank changes.

19. The method of claim 18, further comprising:

operating a blade assembly driven by wind to rotate said hydraulic pump;

monitoring the pressure in said first tank and a wind velocity; and

generating a warning signal when the wind velocity drops below a level sufficient to maintain electrical power output.

20. The method of claim 18, further comprising:

generating a signal as a function of said monitored pressure and said wind velocity indicating an amount of time before outputting electrical current is predicted to stop due to insufficient wind velocity to maintain the output of electrical current.

21. The method of claim 18, further comprising:

prior to performing said step of outputting electrical current;

using hydraulic fluid output from said first tank under pressure to drive the blade assembly to thereby facilitate blade rotation from an initial non-rotating state.

22. The method of claim 18, further comprising:

wherein controlling the release of hydraulic fluid to the hydraulic motor to maintain a constant rotational rate includes using a computer to control a proportioning values used to supply hydraulic fluid to said hydraulic motor, said computer using pressure information indicating the pressure in said first tank in determining how much to open said proportioning value.

23. The method of claim 22, further comprising:

storing hydraulic fluid output by said hydraulic motor in a second storage tank; and

including in said second storage tank a gas which is maintained under a pressure which is lower than the pressure in the first storage tank.

24. The method of claim 19, further comprising:

mounting said hydraulic pump at the top of a tower on which said blade assembly is mounted; and

including at least one of said first and second storage tanks in said tower.

25. The method of claim 24, further comprising:

mounting said hydraulic motor and said generator on the ground near the base of said tower.

26. The method of claim 18, further comprising:

operating said computer control the amount of blade surface area as a function of wind velocity, the computer causing a sail surface area forming at least a portion of said blade surface to extend or retrace as a function of detected wind velocity.