Inverter with two switching stages for driving lamp

• US 7,183,724 B2
• Filed: 12/14/2004
• Issued: 02/27/2007
• Est. Priority Date: 12/16/2003
• Status: Expired due to Fees

• Current Assignee: Polaris PowerLED Technologies, LLC (Microchip Technology Incorporated)
• Original Assignee: Microsemi Corporation (Microchip Technology Incorporated)
• Inventors: Ball, Newton E.
• Primary Examiner(s): Vo; Tuyet Thi
• Application Number:
  US11/011,754
• Publication Number:
  US 20050156540A1
• Time in Patent Office: 805 Days
• Field of Search: None
• US Class Current: 315/274
• CPC Class Codes: H05B 41/2828 using control circuits for the switching elements H05B41/2827 takes precedence
• CPC Class Codes: H05B 45/382 with galvanic isolation between input and output
• CPC Class Codes: H05B 45/39 Circuits containing inverter bridges
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps

Abstract

An efficient and flexible current-mode driver delivers power to one or more light sources in a backlight system. In one application, the current-mode driver is configured as an inverter with an input current regulator, a non-resonant polarity-switching network, and a closely-coupled output transformer. The input current regulator can output a regulated current source in a variety of programmable wave shapes. The current-mode driver may further include a rectifier circuit and a second polarity-switching network between the closely-coupled output transformer and a lamp load. In another application, the current-mode driver delivers power to a plurality of light sources in substantially one polarity by providing a regulated current to a network of time-sharing semiconductor switches coupled in series with different light sources coupled across each semiconductor switch.

Claims

1. A multi-stage switching inverter comprising:

a first switching stage configured to periodically couple an input current through a primary winding of a transformer in alternating sense to generate a primary AC driving current, wherein a secondary winding of the transformer conducts a secondary AC driving current with a proportional amplitude and a relatively high AC voltage;

a rectifier circuit coupled across the secondary winding to generate a relatively high voltage and substantially DC current source; and

a second switching stage coupled between the outputs of the rectifier circuit and inputs of a lamp load, wherein the at least two semiconductor switches in the second switching stage are directly coupled to the lamp load and wherein the at least two semiconductor switches alternately conduct to generate an AC lamp current through the lamp load.

2. The multi-stage switching inverter of claim 1, wherein the first switching stage is arranged in a push-pull configuration with the input current provided to a center tap of the transformer and a pair of semiconductor switches coupled to respective ends of the primary winding.

3. The multi-stage switching inverter of claim 1, wherein the first switching stage is arranged in a full-bridge configuration.

4. The multi-stage switching inverter of claim 3, wherein the full-bridge configuration comprises a pair of p-type transistors coupled between the input current and respective ends of the primary winding and a pair of n-type transistors coupled between the respective ends of the primary winding and a reference terminal.

5. The multi-stage switching inverter of claim 1, wherein the rectifier circuit is a full-wave bridge rectifier comprising of at least four diodes.

8. The multi-stage switching inverter of claim 1, wherein the second switching stage comprises a plurality of semiconductor transistors arranged in a full-bridge topology to periodically alternate conduction paths for the relatively high voltage and substantially DC current source through the lamp load to generate the AC lamp current.

9. The multi-stage switching inverter of claim 1, wherein the operating frequency of the first switching stage is higher than the operating frequency of the second switching stage.

10. The multi-stage switching inverter of claim 1, wherein the first switching stage and the second switching stage use non-resonant circuits.

11. The multi-stage switching inverter of claim 1, wherein a ground reference is connected to one terminal of the secondary winding, one of the outputs of the rectifier circuit, or one of the inputs of the lamp load.

6. A multi-stage switching inverter comprising:

a first switching stage configured to periodically couple an input current through a primary winding of a transformer in alternating sense to generate a primary AC driving current, wherein a secondary winding of the transformer conducts a secondary AC driving current with a proportional amplitude and a relatively high AC voltage;

a rectifier circuit coupled across the secondary winding to generate a relatively high voltage and substantially DC current source, wherein the rectifier circuit is a pair of half-wave voltage doublers, each of the half-wave voltage doublers comprising two diodes and two capacitors; and

a second switching stage coupled between the outputs of the rectifier circuit and inputs of a lamp load, wherein semiconductor switches in the second switching stage are directly coupled to the lamp load and alternately conduct to generate an AC lamp current through the lamp load.

7. A multi-stage switching inverter comprising:

a first switching stage configured to periodically couple an input current through a primary winding of a transformer in alternating sense to generate a primary AC driving current, wherein a secondary winding of the transformer conducts a secondary AC driving current with a proportional amplitude and a relatively high AC voltage;

a rectifier circuit coupled across the secondary winding to generate a relatively high voltage and substantially DC current source, wherein the rectifier circuit is a pair of half-wave voltage doublers, each of the half-wave voltage doublers comprising two diodes and one capacitor; and

a second switching stage coupled between the outputs of the rectifier circuit and inputs of a lamp load, wherein semiconductor switches in the second switching stage are directly coupled to the lamp load and alternately conduct to generate an AC lamp current through the lamp load.

12. A method to drive a lamp using at least two switching stages, the method comprising the acts of:

operating a first switching stage at relatively high frequency to produce a relatively high voltage AC current source, wherein the first switching stage is coupled to a primary winding of a transformer and the relatively high voltage AC current source is generated in a secondary winding of the transformer;

rectifying the relatively high voltage AC current source to a relatively high voltage DC current source; and

alternately conducting at least two semiconductor switches in a second switching stage at relatively low frequency to generate an AC lamp current through a lamp load, wherein the second switching stage is directly coupled across the lamp load.

13. The method of claim 12, wherein the range of the relatively high frequency for the first switching stage is 100 kilohertz to 4 Megahertz.

14. The method of claim 12, wherein the range of relatively low frequency for the second switching stage is 100 hertz to 4 kilohertz.

15. The method of claim 12, wherein the first switching stage operates at approximately 2 Megahertz and the second switching stage operates at approximately 400 hertz.

16. The method of claim 12, further comprising supplying a substantially DC input current to the first switching stage.

17. The method of claim 12, further comprising grounding one terminal of the secondary winding to provide balanced connections to the lamp load.

18. The method of claim 12, wherein the peak voltage of the relatively high voltage DC current source is approximately four times the peak voltage of the relatively high voltage AC current source.

19. A multi-stage switching inverter comprising:

means for generating a relatively high voltage AC current from a substantially DC current source, wherein the frequency of the relatively high voltage AC current is in a first range of frequencies;

means for generating a relatively high voltage and substantially DC current from the relatively high voltage AC current; and

means for directly coupling the relatively high voltage and substantially DC current across a lamp load in alternating sense with at least two semiconductor switches to produce an AC lamp current through the lamp load, wherein the frequency of the AC lamp current is in a second range of frequencies that is lower than the first range of frequencies.

20. The multi-stage switching inverter of claim 19, wherein the first range of frequencies is 100 kilohertz to 4 Megahertz.

21. The multi-stage switching inverter of claim 19, wherein the second range of frequencies is 100 hertz to 4 kilohertz.

22. The multi-stage switching inverter of claim 19, wherein the lamp load comprises a plurality of cold cathode fluorescent lamps.